Top Most Important 93 Latest API 570 Exam Questions and Answers
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1. API Recommended Practice 574, Inspection of Piping, Tubing Valves, and Fittings does not cover.
a. Control valves. b. Piping smaller than 2” NPS c. Tubing smaller than 1.5” diameter d. Fittings smaller than 2” NPS
2. The refining industry generally uses what type piping for severe service?
a. Brass b. Cast c. Seamless d. Longitudinal seam welded
3. Piping made by rolling plates to size and welding the seams is larger than_____ inches outside diameter.
a. 10 b. 16 c. 14 d. 12
4. Steel and alloy piping are also manufactured to standard dimensions in nominal pipe sizes up to _____inches.
a. 24 b. 36 c. 48 d. 50
5. Steel and alloy piping are also manufactured to standard thicknesses designated as schedules in nominal pipe sizes up to _____inches.
a. 24 b. 36 c. 48 d. 50
6. The actual thickness of wrought piping may vary from its nominal thickness by a manufacturing under tolerance of as much as______ percent.
a. 12.5 b. 12.0 c. 10.0 d. 10.5
7. Cast piping has thickness tolerance of +___inch and – ____inch.
a. 1/16,0 b. 1/16, 1/16 c. 1/32, 1/32 d. 3/64, 0
8. For all nominal pipe sizes of ____ inches and smaller, the size refers to the nominal inside diameter.
a. 10 b. 12 c. 14 d. 16
9. Under tolerance of welded pipe often used in refinery service is _____ inch.
a. 0.125 b. 0.050 c. 0.010 d. 0.005
10. For what service is cast iron piping normally used?
a. Non-hazardous service, such as lube oils. b. Non-hazardous service, such as water. c. Corrosive service, such as acids. d. Non-corrosive service, such as low temperature caustic.
11. Tubing is generally seamless drawn, but it may be welded. Its stated size is its actual:
a. Outside radius b. Inside diameter c. Outside diameter d. Inside radius
12. There are many type valves. Which is incorrect valve type listed below?
a. Style valve b. Gate valve c. Check valve d. Globe valve
13. What type valve is normally used in a fully open or fully closed position?
a. Gate b. Globe c. Slide d. Plug
14. What type gate valves have body and port openings that are smaller than the valves’ end opening.
a. Borda tube gate valves b. Reduced-port gate valves c. Weir gate valves d. Sluice gate valves
15. What type of gate valve should not be used as block valves associated with pressure relief devices?
a. It is normally used as block valve b. It is commonly used to regulate fluid flow c. It is ordinarily used to measure pressure drop d. It is frequently used in place of a slide valve.
16. What is a globe valve used for?
a. Sluice gate valves b. Weir gate valves c. Borda tube gate valves d. Reduced-port gate valves
17. A plug valve consists:
a. Of a slide or slides that operate perpendicularly to the flow and move on rail guides to interrupt flow. b. Of a ball with a hole in it that fits into the valve body and interrupts the flow of material. c. Of a circular gate that operates in and out in the body to interrupt flow. d. Of a tapered or cylindrical truncated cone with a slot fitting into a correspondingly shaped seat.
18. What type of valve depends upon a spherical type gate has a hole in it and is rotated to open or close it?
a. Diaphragm valve b. Plug valve c. Globe valve d. Ball valve
19. What are check valves normally used for?
a. They are generally used in erosive or high-temperature service. b. They are used to automatically prevent backflow. c. They are commonly used to regulate fluid flow. d. They are used for conditions that require quick on/off or bubble tight service.
20. What are slide valves generally used for?
a. They are used to automatically prevent backflow. b. They are used for conditions that require quick on/off or bubbletight service. c. They are generally used in erosive or high-temperature service. d. They are commonly used to regulate fluid flow.
21. What type of joint listed below would you NOT used in a 300 psi pipe system?
a. Lap-joint flanged b. Welded c. Bell-and-spigot d. Weld-neck flanged
22. What type of pipe joint is generally limited to piping in non-critical service and has a nominal size of 2 inches or smaller?
a. Flanged joint b. Threaded joint c. Socket-weld joint d. Butt-welded joint
23. Socket welded joints are usually used in nominal pipe size of _______ or smaller.
a. 4” b. 3” c. 2.5” d. 2”
24. Which of the joints listed is the most common found in the petroleum industry?
a. Compression joints b. Butt-welded joints c. Bell-and-spigot joints d. Sleeve joints
25. The primary purpose of piping inspection is to:
a. Satisfy the requirements of jurisdictional regulations. b. Achieve ate the lowest cost, piping that is reliable and has the desired quality. c. Ensure plant safety and reliability; also achieve desired quality assurance. d. Produce a piping system that meets minimum design and serviceability requirements.
26. Adequate inspection is a prerequisite for maintaining piping:
a. In a leak free condition b. Satisfactory to the owner-user c. In a satisfactory operating condition d. In a safe, operable condition
27. OSHA 1910.119 mandates that:
a. Piping be inspected to a code or standard such as API 570. b. Owner/user adopt API 570. c. Water piping be inspected the same as chemical piping. d. The owner/user immediately shut down corroded piping system.
28. Regularly requirements usually cover only those conditions that affect:
a. Pollution b. Operations c. Safety d. Maintainance
29. The single most frequent reason for replacing piping is:
a. An over-zealous Inspector b. In-service cracking c. H2S deterioration and erosion d. Thinning due to corrosion
30. On piping that is operating, the key to effective monitoring of piping corrosion is identifying and establishing __________________.
a. L.O.L’s b. J.L.G’s c. T.M.L’s d. C.U.I’s
31. You are asked to recommended a method for determining the thickness of a pipe that has 1.5” of insulation, with a vapour barrier, and aluminium jacketing on it. Problems can occur when tightening bolts to correct leaking flanges in-service. Which of the below is not one of these problems?
a. Bolt interactions b. Yielding due to overload c. Flange deflection d. None of the above
32. Which one of the following is not a factor for consideration when establishing corrosionmonitoring programs?
a. Accessibility b. Circuitisation c. Transducer diameter d. Risk classification
33. A greater loss in metal thickness will usually be observed near a restriction or change in direction in a pipe line. What usually causes this?
a. The effects of turbulence or velocity b. The effects of stagnation or fretting c. The effects of corrosion or declination d. The effects of oxidation or waning
34. What type of problem would you expect to find in catalyst, flue-gas, and slurry piping on a Fluid Catalytic Cracking Unit.
a. Embrittlement b. Cracking c. Corrosion d. Erosion
35. Stainless steel such as type 304 18 Chr.-8 Ni in the presence of temperature above 100° F. may crack because of the presence of:
a. Nitrates b. Sulphides c. Chlorides d. Dissolved oxygen
36. A 2” diameter line is injecting a product into an 8” diameter pipe. What type of deterioration would you expect to take place?
a. Accelerated corrosion or erosion b. Long term corrosion c. Chloride cracking d. Dissolved oxygen pitting.
37. An inspector is checking a piping system that has had problems with isolated corrosion at or near the welds of piping shoes. Without knowing what product is in the line, what would be the best answer below for the problem?
a. The shoes are at high stress points and thus leaks occur. b. The welds of the shoes to the pipe were too large. c. The welds of the shoes to the pipe burned nearly through the pipe. d. The shoes are acting as cooling fins and causing localized temperature differences.
38. What type of problem would you expect in piping containing Amine?
a. Dissolved oxygen cracking b. Stress corrosion cracking c. Galvanic corrosion d. Crevice corrosion
39. What area do you consider to be of most concern when inspecting a piping system?
a. Underneath insulation on lines operating at temperatures above 2000F. b. In a straight run pipe containing motor oil c. At and/or downstream of a chemical injection point. d. Underneath insulation on lines operating below 250F.
40. Leaks in utility piping (water, steam etc.) are:
a. Only of minor concern and may be disregarded. b. Always dangerous but losses are negligible. c. Seldom hazardous but they do result in losses. d. Usually hazardous and losses result.
41. Where do many (maybe the majority) of leaks occur in pipelines?
a. Straight runs of piping b. Flanges or packing glands c. Changes of direction of piping d. Downstream of injection points
42. The prompt repair of __________ will often prevent serious corrosion or erosion of gasket surface or packing glands.
a. Supports b. Leaks c. Guides d. Welds
43. The deformation of a vessel wall in the vicinity of a pipe attachment; expansion joints that are not performing properly; a pipe dislodged from its support; etc are evidence of:
a. Misalignment b. Leaks c. Weld problems d. Drips
44. Spring hanger loading should be checked under:
a. Elevated temperature conditions b. Both cold and hot conditions c. Sub-zero temperature conditions d. Ambient temperature conditions
45. An inspector finds concrete fireproofing around a structural steel column with openings (cracks). The inspector suspects that water may be entering. What should the inspector do?
a. The inspector should ask his supervisor what he should do. b. All the fireproofing should be stripped from the column. c. Enough fireproofing should be removed to determine the extent of the problem. d. No action should be taken.
46. If a steel column in a pipe support rack is corroded. What should the inspector do?
a. Have the corrosion products cleaned off and have the column painted b. No action is required c. Thickness measurements should be taken to determine whether enough metal is left to safely support the load. d. Call a piping engineer.
47. How do you inspect non-destructively for loose or broken foundation bolts?
a. Break out the concrete around the foundation bolt. b. Hammer the bolts vertically with a hammer. c. Lightly rap the bolts sideways with a hammer while holding a finger against the opposite side. d. Radiograph the foundation.
48. If you find a slotted hole in a base-plate, what would this indicate to you?
a. It indicates that the craftsman making the hole was not sure of it exact location. b. It indicates that the base-plate may have been designed to accommodate expansion. c. It indicates that the base-plate was possibly made to be used in multiple locations. d. It indicates that the base-plate had two holes side by side punched in it by mistake.
49. As an inspector, you find a 6” diameter pipe line that is vibrating and swaying. What is one of the most important things you would check for and where would you check?
a. Fireproofing on the supports should be checked for spalling and breaking. b. Welds should be inspected for cracks, particularly at points of restraint. c. Base-plates of the pipe supports should be checked to see if the bolts are tight. d. Valves in the system should be checked to insure they are not vibrating open/closed.
50. An insulated pipe shows evidence of defects in the jacketing covering the insulation. You suspect that water may be getting in through the defects. What you would do?
a. Strip the pipe line complete to allow 100% inspection and renewal of the insulation. b. If no discoloration is present to indicate corrosion (rust), no action is required c. Strip enough insulation to determine the extent and severity of possible corrosion. d. Strip at least 50% of the insulation from the pipe to allow examination.
51. While inspecting an underground pipe line right-of-way, you find a discolored spot on the ground near a road that crosses the right-ofway. Which of the items below would be the course you would follow?
a. The inspector should make a note for the records and have the area checked at some future time for possible leakage. b. It is not unusual to have discoloration on pipe line right-of-ways. If the discoloration is not wet and there is no evidence of leakage, no action is required. c. The inspector picks up material from the discolored area. If it smells okay and no there is no reaction on the skin, the area should pose no problem. d. The discoloration should be investigated as a possible spill. Soil or liquid samples should be checked to see if it is corrosive to the underground.
52. An increase in pump pressure at the pump accompanied by a decrease in flow in a pipe line downstream is an indication of _________.
a. Leakage b. A broken line c. Effluence d. Fouling
53. Ultrasonic instruments are widely used for thickness measurements and are used extensively by inspection organizations. If a transducer is not equipped with “high temperature” delay-line material, it can be damaged by temperatures over ________ °F.
a. 150 b. 1000 c. 250 d. 300
54. What would you expect to happen if you were taking UT readings on piping that was operating higher than 2000F?
a. The thickness readings could be at least 10% higher or lower. b. The thickness readings would not be influenced. c. The thickness readings could be about 1% to 5% higher depending on the temperature. d. The thickness readings would be 15% higher or lower.
55. An insulated piping system needs to have its pipe wall thickness checked. The owner-user does no want holes cut in the insulation for UT measurements and they do not want to shut down. What would you do to obtain thickness readings?
a. AE b. MT c. ET d. RT
56. Reduction of strength of the metal in a pipe, scaling, bulging, metal deterioration or complete failure are all symptoms of:
a. Excessive pressure b. Low temperature c. Excessive temperature d. Blocked effluent
57. Points of probable external corrosion of underground piping can be located by a series of measurements of the:
a. Electrical resistance of surrounding soil or by measurement of pipe-to-soil electrical potential b. Wattage of the surrounding piping or by measurement of pipe-to-conduit electrical resistance. c. Potential of the cathodic protection or by wattage of the pipe-to-soil electrical resistance. d. Volt-amps readings of the surrounding soil or by measurement of pipe-to-pipe electrical potential.
58. One of the most important things that an inspector must do before he actually goes out to make an inspection is:
a. Make sure all electrical potentials have been checked and shut off where necessary to prevent contact. b. Check all lines to just before the point they enter the unit limits to make sure only the unit lines are inspected. c. Review the condition of transportation (cars, trucks, scooters, bicycles etc.) to make sure transportation is not interrupted. d. Review the records of previous inspections and of inspections conducted during the current operating period.
59. When making a visual internal inspection of a pipe and fouling is found, what should the inspector do?
a. Make a note to include in the records; another inspector at the next period may want to investigate further. b. Check with the operators to see if it is causing problems, if no problems no further action is necessary. c. Cleaning should be considered, also, the deposits should be checked to find their origin. d. Have the line cleaned completely immediately, make a complete write up for records.
60. The locations on piping most susceptible to cracking are:
a. Changes of directions b. Welds c. Straight runs d. Flange bolts
61. When checking austentic materials for cracks using PT methods only liquid penetrants:
a. With low or no nitrides should be used. b. With low or no carbides should be used. c. With high or medium chlorides should be used. d. With low or no chlorides should be used.
62. What type of defect would you expect to find at the problem of a groove of a ring joint flange made from ASTM-347 Stainless Steel?
a. pits b. cracks c. hydrogen blisters d. fouling
63. Valves should be dismantled at specified intervals to permit examination of all internal parts. Body thickness should be measured at locations that were inaccessible before dismantling, particularly at:
a. The disk seating surfaces b. Flange where the bonnet is attached. c. Locations that show evidence of corrosion or erosion. d. Random locations throughout the valve.
64. Bodies of valves that operate in severe cyclic temperature service should be checked internally for:
a. Erosion b. Fouling c. Cracks d. Pitting
65. Gate valves should be measured for thickness between the seats, since serious deterioration may have occurred because of:
a. Cracks b. Turbulence c. Fouling d. Corrosion
66. Why is the area between the seats of a gate valve a weak location?
a. Pitting can occur at this location while the valve is operating open. b. Fouling can occur at this location where there is a possibility of high velocity. c. The body of the valve is thinner in this location. d. The wedging action of the disk when is seats causes strain in this area.
67. After a valve has been inspected, repaired, and reassembled, what should be done next?
a. It should be plasited inside to prevent corrosion and returned for reinstallation. b. It should be returned to the job for reinstallation c. It should be painted and the inlet and outlet capped. d. It should be tested to API 598 requirements.
68. In addition to checking the gasket surfaces of flanges for defects, and checking for corrosion and erosion, which of the following additional checks:
a. The rating of the flanges must be checked to make sure that they are both class 150 and they both have the same number of bolt holes. b. The bolts should be checked for proper specification, stretching and corrosion. The gasket must be of the proper type and material. c. The flange bolt holes must match and at least one flange must be a class 15 or 30. d. The bolts should be machine grade and brand-new. The gasket must be a minimum of a spiral wound grafoil filled.
69. A weld is being made in carbon steel piping carrying Amine (MEA). What should the inspector check in addition to insuring that the weld is proper and meets specification?
a. The class of the piping, i.e. 150,300,600 etc should be verified. b. Amine can cause environmental cracking; the weld should be checked for hardness. c. Welds on the weld hangers should be made checked and the results recorded. d. Check the seating surface and lightness of the joint by WFMT.
70. Welded joints in carbon steel and carbonmolybdenum steel exposed to elevated temperatures of 8000 F or over may be subject to:
a. Hydrogen attack b. Graphitization c. Environmental cracking d. Graphitic corrosion
71. Which one of the listed is not a cause for a threaded joint leak?
a. Use of the proper lubricant b. Improper assembly or loose threads c. Corrosion or poor fabrication d. Cross threading or dirty threads at assembly
72. Why should a leaking threaded joint not be tightened while the system is in service under pressure?
a. An undetected crack in a thread root might fail and cause a release of product. b. Tightening may exacerbate the hardness of the threads and cause leaks. c. The pressure on the gasket may be so great that it causes a failure and thus leaks. d. Supports may fail if the threaded joint is lightened-tension on the supports.
73. What type of pipe joint must not be used without adequate axial restraint on the piping?
a. Threaded joints b. Flanged joints c. Clamped joints d. Welded joints
74. Which of the following is not a cause of misalignment?
a. Inadequate provision for expansion or broken and/or defective anchors or guides. b. Too many bolts in the flanges or bolts with the wrong material. c. Excessive friction on sliding saddles or broken or corroded rollers. d. Excessive operating temperatures or broken or improperly adjusted hangers.
75. Where excessive vibration or swaying was noted in a piping system during operation, an inspection should be made for points of _________ and __________ _________ and for cracks in welds at locations that could not be inspected during operation.
a. Graphitization, graphitic corrosion b. Scaling, internal oxidation c. Abrasion, external wear d. Rusting, hydrogen blisters
76. Piping that has been in service or had hot spots of 8000F and above should be checked for creep or deformation with time under stress by:
a. Using a transit to establish correct alignment and elevation or plumbness. b. Measuring the outside diameter of the pipe and comparing established data for life. c. Pressure testing the piping to ensure it is serviceable. d. Examining the piping with acoustic emission equipment.
77. Special attention should be given to small connections such as vents, bleeders, any type of small nipple. One method for successfully checking the condition and the thickness of nipples is the use of:
a. RT b. AE c. MT d. PT
78. A pressure test for piping, in most cases is a:
a. Leak test b. Stress test c. Ebullition test d. Strength test
79. Any system being tested needs to be completely isolated to:
a. Prevent the testing medium from the entering connecting lines. b. Insure only the system in question is tested. c. Minimize the amount of work by limiting the lines in the test. d. Stop the testing medium from being contaminated with material from other lines.
80. If a pressure test is conducted with air or if excess air is trapped in a system that is being hydrostatically tested, a failure of the system will be:
a. Less violent than in a totally liquid filled system because it does not expand as rapidly as a hydraulic medium. b. Easy to manage because the air will prevent liquid from being spread of the area and possibly causing an environmental incident. c. More violent than in a totally liquid filled system because of the expansion of the compressible medium. d. Of little consequence since it the failure will be similar to air leaking from a nail hole in a motor car tire inner tube.
81. Which of the following materials NOT be commonly used for a pressure test?
a. Water with or without an inhibitor, freezing-point depressant, or wetting agent. b. Hydrogen, hydrogen sulphide, gasoline, liquid propane or weak hydrogen chloride. c. Liquid products normally carried in the system, if the are not toxic or likely to cause a fire in the event of a leak or failure. d. Steam, air, carbon dioxide, nitrogen, helium or another inert gas.
82. In which of the following systems would water be a questionable test medium?
a. Gasoline reflux lines, propane piping, and butane systems. b. Diesel fuel systems, gas oil systems, and kerosene systems. c. Acid lines, cryogenic systems, and air drier systems. d. Reboiler oil systems, boiler piping, and steam turbine lines.
83. What should be considered when testing carbon steel piping during cold weather or if cold fluids are used in the testing?
a. The transition temperature of the steel should be considered to prevent brittle failure. b. The test medium may freeze if it escapes during test. c. The transition temperature of the medium should be considered for brittle cracking. d. The translation temperature of the test medium may freeze the test gages.
84. What is the preferred medium for a pneumatic test?
a. A flammable gas b. An inert gas. c. Hydrogen gas d. Propane gas
85. What type of piping usually has a pressure recorder attached in which a permanent record of the test is made?
a. Boiler piping b. Underground piping c. Light hydrocarbon unit piping d. Operating unit piping
86. Which of the following piping should NOT be hammer tested?
a. Pipe made from steel on a Fluid Catalytic Cracking Unit. b. Steel pipe and lines off a crude tower on a crude still. c. Cast iron and stress-relieved lines in caustic and corrosive service. d. ASTM A-106 Grade A pipe on a catalytic Reforming Unit.
87. New construction piping should meet the requirements of __________ as a minimum.
a. API 571 b. ASTM A-53 c. ASME B-31.3 d. ASME Std 607
88. When ASME B31.3 cannot be followed because of its new construction orientation, which document should guide the Engineer/Inspector?
a. API 574 b. API 575 c. ASME VIII d. None of the above
89. A piping Engineer must be:
a. A degreed Mechanical Engineer b. Acceptable to the owner/user c. Qualified as an API 570 Inspector d. A single entity(i.e., cannot be more than one person)
90. Which of the following is not a re-rating?
a. A “scab” patch causing a decrease in design pressure. b. A de-rating for corrosion. c. A change in materials to a lower stress value. d. An increase in the MAWP of the system.
91. A “piping system” does not include which of the following items?
a. Piping supports b. Fittings c. Dents d. Valves
92. The boundary of a piping circuit should be sized:
a. By the inspector. b. To provide for accurate record-keeping and field inspection c. To minimize TML’s d. To remove the threat of CUI
93. When using statistical methods to assess corrosion in piping, it is very important to ________.
a. Properly select components to b. Hydrotest all piping c. Ensure an adequate number of TML’s are placed. d. Both a & c, above.
Top 146 Latest Piping Inspector API 570 Questions and Answers
Here you can Take Free Piping Inspector API 570 Practice Test and Improve your Exam Result
Here is the Answers keys:
BUY Piping Inspector API 570 Learning Package Study Material IN EVERY 10 QUESTIONS 1 QUESTION COMES IN EXAM WE HAVE LATEST Piping Inspector API 570 QUESTION BANK 99% Passing Guarantee Total 5000+ nos QUESTION BANK FROM THEORY TO PRACTICAL. Cost: $100 Email Us To Buy:upweld.org@gmail.com Ideally document for passing the examination. Free guideline during learning. We give you lot’s of study material Free of cost with this question bank. To join with us on YouTube:https://www.youtube.com/channel/UC_cHBXIGOKY2bsje3Tu3KQw?sub_confirmation=1
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1. Which of the following are least likely to experience corrosion under insulation (CUD)?
A. Areas subject to process spills, moisture, and/or acid vapors. B. Areas exposed to mist from cooling towers C. Piping systems that operate above 250 degrees F D. Areas exposed to steam vents
2. Which of the following descriptions best identifies the cracks expected in corrosion observed during a visual inspection for a chlorine leak that has been dripping on an austenitic pipe?
A. Following the grain boundaries B. Transgranular and branching C. Bright and faceted D. A pattern of carbon stringers
3. The preferred method for inspecting piping injection points involves:
A. visual inspection and ultrasonics B. ultrasonics and/or acoustic emission testing C. eddy current and/or radiography D. radiography and/or ultrasonics
4. When dial-type indicating and recording pressure gauges are used to monitor leak testing, the maximum gauge range shall not exceed which multiple of the expected test pressure?
A. 1 ½ times B. 2 ½ times C. 3 times D. 4 times
5. An NPS 1½ level bridle on a propane storage drum shall undergo thickness measurements.
A. At intervals not to exceed 10 years or half the remaining life, whichever is sooner B. At intervals not to exceed 5 years or half the remaining life, whichever is sooner C. Only when corrosion rates exceed 5 mils per year D. Optionally
6. Inspection records contain the following information for a particular thickness measurement location (TML) in a return bend. What is the long term corrosion rate for the location? Thickness year 0.500 0.425 0.400 0 5 10
a. 1½ mils per year b. 5 mils per year c. 10 mils per year d. 100 mils per year
7. Which of the following defines the term hold point?
a. A pipe hanger that utilizes springs and sliding shoes to accommodate expansion and contraction. b. A dog welded onto piping and used to align joints prior to welding c. A point beyond which work may not proceed until inspections have been performed and documented d. A trunnion, gimbal, or sliding shoe used for piping support
8. Heat treatment is required for all thickness of piping over ½ inch for which of the following material?
a. P Nos. 1 and 2 b. P Nos. 1 and 3 c. P Nos. 2 and 3 d. P Nos. 4 and 5
9. A welder has made 25 SMAW groove welds, but the guided bend test for the welder’s qualification was never performed. In order to avoid cutting out all of the production welds made by this welder, which of the following minimum steps would be taken to validate the qualification?
A. radiograph the welder’s first production weld and accept the qualification based on acceptable weld quality by radiography. B. There is no alternative to qualifying a welder by the guided bend test. C. Have the welder prepare a test coupon and have the bend test done on that. D. Radiograph all 25 welds, regardless of the governing specifications for sample selection.
10. Elbows are typically inspected on the outside and inside radius due to which of the following damage mechanism.
A. environmental cracking B. soil-to-air interface C. erosion/corrosion D. corrosion under insulation
11. A dead leg could best be described as_____
A. an intermediate piece of piping B. an inlet or outlet elbow next to a pump C. a dummy support leg D. a branch line with a blind or blank flange
12. The recommended method for thickness determination on piping 1” and smaller is
A. ultrasonics B. eddy current C. profile radiography D. none of the above are recommended
13. The temperature above which some form of compensation for ultrasonic thickness readings should be made is
A. 100 deg. C B. 150 deg. F C. 200 deg. F D. none of the above
14. When surveying the thickness measurement location, the minimum thickness should be obtained by
A. using a 1” diameter probe B. taking one reading at each TML C. scanning around the TML D. using profile radiography in two directions
15. When using a search unit on a hot surface, it is a good idea to try and cool the transducer because:
A. excessive heat will slow down the pulse rate. B. excessive heat will increase the pulse rate. C. excessive heat may de-polarize the piezoelectric diodes. D. excessive heat can de-polarize the piezoelectric element.
16. A material property which could cause a false thickness reading using a digital thickness meter is
A. small grain size B. widely scattered small inclusions C. irregular shaped pits D. rolling lamination
17. You are inspecting a vessel with an apparently heavy paint build-up. In many areas you are unable to obtain a back wall signal and you have not noticed any appreciable thinning. The most likely reason would be
A. the vessel wall is excessively thin. B. the instrument will not read through the thick paint. C. the couplant is bleeding into the paint the paint is not adhered well D. none of the above would cause the problem.
18. Many digital thickness meters contain a ‘button’ of steel used to calibrate the instrument. This button’ is typically used for
A. calibrating the instrument for thickness readings on steel B. testing the couplant adequacy C. calibrating the instrument for thickness readings on stainless D. adjusting the search unit to the instrument to compensate for faceplate wear
19. Digital thickness gages should be checked periodically for linearity and proper function.
A. TRUE B. FALSE
20 Where would the most likely area on a pipe elbow be that would be the thinnest after many years of service?
A. sides B. inside radius C. outside radius D. next to the welds
21. When taking thickness readings on small diameter piping, it is good practice to use a flat step wedge.
A. True B. False
22. Stagnant fluid, as opposed to flowing, in a pipe would affect the thickness reading.
A. True B. False
23. When calibrating the instrument:
A. the instrument pulse rate is adjusted to the velocity of the material being measured. B. the velocity of sound is changed in the test plate. C. the pulse length of the transducer is adjusted to the material thickness D. none of the above
24. When measuring thickness on hot material, errors can occur due to:
A. velocity changes in the material B. velocity changes in the dual transducer material C. de-polarization of the element material D. all of the above
25. Search units that operate at low frequencies are not usually used for measuring thin materials.
A. True B. False
26. Dual element search units typically have the piezoelectric elements mounted at some fixed angle to the axis of the housing. This is to provide:
A. a short pulse transit time B. compensation for the pulse repetition rate C. focus the sound beam at some point in the material D. ease of manufacture since they are difficult to build E. none of the above
27. Since digital thickness meters do not have a ‘range’ or material control, to compensate for material velocity as found on A-scan instruments, thickness readings can only be taken on carbon or stainless steels.
A. True B. False
28. Some digital thickness meters can measure velocity in the material.
A. True B. False
29. When performing short period inspections with digital thickness gages it is good practice to calibrate or check calibration
A. at the beginning of the inspection B. at the end of the inspection C. at frequent periods of usage, such as every 2 hours D. all of the above
30. Thickness readings should only be taken on thin wall piping or vessels when they are out of service because the liquid inside will transmit sound and could cause incorrect readings.
A. True B. False
31. When placing a dual element search unit on small diameter piping, the line which separates the elements should be aligned
A. across the curvature of the pipe B. with the length of the pipe C. at a 45 deg. angle to the curvature of the pipe D. at any convenient orientation
32. An inside surface condition of a pressure vessel which could cause the most inaccurate thickness reading is
A. epoxy lining B. thin clad material C. heavily pitted surface D. A and B
33. When performing thickness measurements on 2” diameter Sch. 40 pipe, which of the following transducers would be the best selection?
A. ¼” diameter, 2 MHz B. ¼” diameter, 5MHz C. ½” diameter, 2.25 MHz D. ¾” diameter, 1 MHz
34. You are measuring thickness on a steel tank. After completing the examination, you go inside the tank and notice that there is thick scale on the interior. Your measurements have included the thickness of the scale.
A. True B. False
35. You change from using Ultragel to Sonotech couplant. Is it necessary to perform a calibration check?
A. Yes B. No
36. There are three methods listed for calibration of instruments when using delay line transducers
A. True B. False
37. You are to take thickness readings on piping for a full 8-hour shift. How many calibrations or verifications should be performed as a minimum?
A. 4 B. 3 C. 2 D. 1
38. An examination is to be performed on new plates for thickness and soundness evaluation. A thickness meter with a waveform display is available for use. Would this be acceptable?
A. Yes B. No
39. When performing thickness measurements in a range from 4” to 8” to this procedure the calibration block may be a:
A. basic calibration block (7” thick) B. type 2 IIW block (V1) C. step wedge (0.25”-1”) SD. a and b above
40. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 12” diameter standard wall pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see undercut that is 1/32” at the deepest point. In addition, the height of reinforcement at the highest point is 1/8”. (t=0.375”)
A The weld is acceptable as is B. Weld repair of the undercut is required C. blending down of the weld reinforcement is required D. both B & C are required
41. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 12” diameter standard wall pipe. The acceptance standard is ANSI B31.3 severe cyclic service. You see undercut that is 1/32” at the deepest point. In addition, the height of reinforcement at the highest point is I/8”. (t= 0.375”)
A. The weld is acceptable as is B. Weld repair of the undercut is required C. blending down of the weld reinforcement is required D. both B) & C) are required
42. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 12” diameter standard wall pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see undercut that is 1/32” at the deepest point. In addition, the height of reinforcement at the highest point is 1/8”. (t= 0.375”)
A. The weld is acceptable as is B. Weld repair of the undercut is required C. blending down of the weld reinforcement is required D. both B) & C) are required
43. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 20” diameter standard wall pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see undercut that is 1/32” at the deepest point. In addition, the height of reinforcement at the highest point is 1/8”. (t=0.375”)
A. The weld is acceptable as is B. Weld repair of the undercut is required C. blending down of the weld reinforcement is required D. both B) & C) are required
44. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 20” diameter standard wall pipe. The acceptance standard is ANSI B31.3 severe cyclic fluid service. You see undercut that is 1/32.” at the deepest point. In addition, the height of reinforcement at the highest point is 1/8”. (t= 0.375”)
A. The weld is acceptable as is B. Weld repair of the undercut is required C. blending down of the weld reinforcement is required D. both B) & C) are required
45. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 20” diameter standard wall pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see undercut that is 1/32” at the deepest point. In addition, the height of reinforcement at the highest point is 1/8”. (t= .375”)
A. The weld is acceptable as is B. Weld repair of the undercut is required C. blending down of the weld reinforcement is required D. both B) & C) are required
46. You are performing a visual inspection1on the final welded surface of a socket weld in 2” diameter schedule 80 pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see lack of fusion that is 1/32” at the deepest point. In addition, there is a crack in the toe of the weld 0.312” long. (t=0.218”)
A. The weld is acceptable as is B. Weld repair of the lack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
47. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter schedule 80 pipe. The acceptance standard is ANSI B31.3 severe cyclic service. You see lack of fusion that is 1/32” at the deepest point. In addition, there is a crack in the toe of the weld 0.312” long. (t= 0.218”)
A. The weld is acceptable as is B. Weld repair of the lack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
48. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter schedule 80 pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see lack of fusion that is 1/32” at the deepest point. In addition, there is a crack in the toe of the weld 0.312” long. (t= 0.218”)
a. The weld is acceptable as is b. Weld repair of the lack of fusion is required c. Weld repair of the crack is required d. both B) &C) are required
49. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 8” diameter standard wall pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16”. (t= 0.322”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
50. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 8” diameter standard wall pipe. The acceptance standard is ANSI B31.3 severe cyclic service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16” (t= 0.322”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
51. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 8” diameter standard wall pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16”. (t= 0.322”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
52. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 10” diameter standard wall pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16” (t=0.365”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
53. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 10” diameter standard wall pipe. The acceptance standard is ANSI B31.3 severe cyclic fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long: In addition, the height of reinforcement at’ the highest point is 3/16” (t= 0.365”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
54. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 10” diameter standard wall pipe. The acceptance standard is ANSI 831.3 category D fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16” (t= .365”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
55. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter schedule 40 pipe. The acceptance standard is ANSI 831.3 normal fluid service. You see lack of fusion that is 1/16” at the deepest point and 1.25” long. In addition, there is a crack in the toe of the weld 0.312” long (t= 0.154”)
A. The weld is acceptable as is B. Weld repair of the lack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
56. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter schedule 40 pipe. The acceptance standard is ANSI B31.3 severe cyclic service. You see lack of fusion that is 3/16” at the deepest point. In addition, there is a crack in the toe of the weld 0.312” long (t= 0.154”)
A. The weld is acceptable as is B. Weld repair of the lack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
57. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter schedule 40 pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see lack of fusion that is 1/32” at the deepest point and 0.250” long. In addition, there is a crack in the toe of the weld 0.312” long. (t= 0.154”)
A. The weld is acceptable as is B. Weld repair of the lack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
58. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 8” diameter sch. 80 pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. in addition, the height of reinforcement at the highest point is 3/16” (t= .500”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
59. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 8” diameter sch. 80 pipe. The acceptance standard is ANSI B31.3 severe cyclic service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16”. (t= .500”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
60. You are performing a visual inspection on the final welded surface of a butt weld (girth & miter groove category) in 8” diameter sch. 80 pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. in addition, the height of reinforcement at the highest point is 3/16”. (t= .500”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
61. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 10” diameter sch. 80 pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see incomplete penetration that is 1/16”. at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16”. (t= .500”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
62. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 10” diameter sch. 80 pipe. The acceptance standard is ANSI B31.3 severe cyclic fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16”. (t= 0.500”)
A. The weld is acceptable at is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
63. You are performing a visual inspection on the final welded surface of a seam weld (longitudinal groove category) in 10” diameter sch. 80 pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see incomplete penetration that is 1/16” at the deepest point and 1.25” long. In addition, the height of reinforcement at the highest point is 3/16”. (t= 0.500”)
A. The weld is acceptable as is B. Weld repair of the incomplete penetration is required C. blending down of the weld reinforcement is required D. both B) & C) are required
64. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter sch 10S pipe. The acceptance standard is ANSI B31.3 normal fluid service. You see lack of fusion that is 1/16” at the deepest point and 1.25” long. In addition, there is a crack in the toe of the weld 0.312” long. (t= 0.109”)
A. The weld is acceptable as is B. Weld repair of the lack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
65. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter sch 10S pipe. The acceptance standard is ANSI B31.3 severe cyclic service. You see lack of fusion that is 3/16” at the deepest point. In addition, there is a crack in the toe of the weld 0.312” long. (t= 0.109”)
A. The weld is acceptable as is B. Weld repair of the lack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
66. You are performing a visual inspection on the final welded surface of a socket weld in 2” diameter sch 10S pipe. The acceptance standard is ANSI B31.3 category D fluid service. You see lack of fusion that is 1/32” at the deepest point and 0.250” long. In addition, there is a crack in the toe of the weld 0.312” long. (t= 0.109”)
A. The weld is acceptable as is B. Weld repair of the Zack of fusion is required C. Weld repair of the crack is required D. both B) & C) are required
67. Which of the following weld discontinuities would most likely be detected by visual inspection?
a. Crater cracking b. Slag inclusion c. Tungsten inclusion d. Gas pores
68. Which of the following casting discontinuities would be most likely detected by VT?
a. Sand inclusions b. Gas pores c. Misrun d. Unfused chaplet
69. Which of the following are forging discontinuities that would be detectable visibly?
a. Lack of fusion b. Forging lap c. Internal forging burst d. Shrinkage cavities
70. A metal joining process carried out at a temperature of 900°F would be classified as:
a. soldering b. brazing c. welding d. casting
71. Which of the following are machining induced discontinuities that could be detected visibly?
a. heat treatment cracks b. plating cracks c. grinding cracks d. all of the above
72. How many “thousandths of an inch” are there in 1 mm approximately?
a. 1000 b. 25 c. 40 d. 50
73. The three categories of possible discontinuity introduction are
a. inherent, processing, and in-service b. primary processing, machining, and final heat treat c. inherent, primary processing, and secondary processing d. primary processing, secondary processing, and in-service
74. Corrosion is
a. an electrochemical reaction b. an electro mechanical reaction c. a chemical mechanical reaction d. an electrostatic reaction.
75. Corrosion relies on which chemical element?
a. Oxygen b. Hydrogen c. Nitrogen d. Sodium
76. What type of corrosion is most likely to be found at a joint of two dissimilar materials?
a. Grain boundary b. Pitting c. Galvanic d. Exfoliation
77. What type of corrosion is most likely to be detected on a riveted lap joint subjected to fatigue?
a. stress corrosion cracking b. galvanic corrosion c. exfoliation corrosion d. fretting corrosion
79. A dark fine line detected visibly at the root of a used flange mounting bolt thread, would probably indicate
a. fatigue crack b. hydrogen embrittlement c. a forging lap d. shrinkage cracking
80. A suspect crack indication is detected visually on an piping system manifold. The area is to be further investigated using other NDT methods. How should the suspect area be marked?
a. The extremities of the indication should be marked with a grease pencil b. The extremities of the indication should be marked with a lead pencil c. The extremities of the indication should be marked with a layout scriber d. The extremities of the indication should be marked with an Indian ink pen
81. The two main methods of producing threads on bolts are
a. rolling and machining b. casting and rolling c. machining and forging d. casting and machining
82. Typical corrosion types associated with fasteners are
a. galvanic, crevice fretting b. high temperature, exfoliation, fretting c. exfoliation, fretting, galvanic d. pitting, crevice, fretting
83. Loss of base metal on sliding surfaces due to abrasion is an example of:
A. Wear B. Distortion C. Fatigue D. Stress Corrosion
84. A discontinuity is
a. a flaw which renders the part defective b. always caused at the liquid/metal solidification stage c. an interruption in the normal physical structure of a part d. always cause for rejection
85. What is the meaning of “tolerance”?
a. A standard for degree of inspection needed. b. The two extremes within which an actual part dimension must lie c. The ideal dimension of a part feature d. The amount of material that must be removed for desired fit
86. Surface roughness is measured in units of:
a. mils b. micro inches c. inches d. feet
87. Visual acuity is the ability of the eye to:
a. resolve details. b. perceive light intensity. c. distinguish between different colors. d. retain images after the light source is removed.
88. A distinct advantage of a fiberscope over a borescope is that a fiberscope is:
a. lightweight b. rigid c. simpler to use d. flexible
89. Necessary lighting for visual examination:
a. is not a problem since most work spaces generally have adequate illumination b. is about the same as for reading c. must be provided by incandescent lamps d. must be provided by fluorescent lamps
90. Service induced discontinuities in fasteners could be caused by:
a. vibration. b. tension. c. corrosion. d. all of the above.
91. A variation or interruption in the normal physical structure or configuration of a part is called a:
a. flaw b. discontinuity c. defect d. fault
92. A condition that is of such size, shape, type and location that it is detrimental to the useful service of the part is called:
a. flaw b. discontinuity c. defect d. fault
93. The forging process often causes laps which can sometimes be mistaken for:
a. bursts b. pipe c. cracks d. porosity
94. Loss of wall thickness can be caused by:
a. corrosion and erosion. b. pitting and wear c. galling and abrasion d. all of the-above.
95. Severe grinding cracks appear as:
a. wave-like patterns b. widely spaced cracks c. lattice work or checkerboard patterns d. deep crevices
96. Welding preheat and interpass temperatures are commonly measured by which of the following:
a. by observing the melting of a temperature indicating crayon b. by observing the color of the heated metal c. by contact pyrometers d. both a and c
98. Standard practices require that threads of bolts or studs project past the end of the nut to provide:
a. on the head b. under the head c. end of the bolt shank (opposite the head) d. just above the top thread
99. Which of the following discontinuities seldom discovered during a visual exam?
a. crack b. incomplete penetration c. undercut d. tungsten inclusion
100. Un-fused chaplets are associated with:
a. forging b. rolling c. extruding d. casting
101. Laminations are generally:
a. linear and parallel with the surfaces of a plate b. linear and perpendicular with the surfaces of a plate c. linear and randomly oriented in a plate d. characterized by containing inclusions
102. The term “creep” refers to:
a. low temperature embrittlement b. a progressive movement of a crack c. reduction of wall thickness by corrosion or erosion d. metal deformation under steady load at elevated temperatures
103. Indications caused by repeated loading, bending or by vibrating stresses are called:
A. Mass hardness B. Lamellar testing C. Hot tears D. Fatigue cracks
104. A group of joining processes which produces coalescence of materials by heating them to a suitable temperature and by using filler metal having a liquidus below 450°C (840°F) and below the solidus of the base metal is called:
a. Brazing b. Soldering c. Resistance welding d. Arc welding.
105. SCC is a synergistic action of.
a. Steel and cracks b. Stress and corrosion c. Structure and coatings d. Slag and craters.
106. Embrittlement is:
A. Affected by high temperatures B. Affected by low temperatures C. Affected by both high and low temperatures D. Not affected by temperatures
107. Pitting corrosion can be initiated by:
A. Restricted fluid access B. Cavitation C. Abrasive wear D. Stress.
108. Shrinkage cavities are normally found in:
a. Castings b. Forgings c. Plates d. Bars
109. Embrittlement is the severe loss of ductility of a metal resulting from:
a. Fatigue b. Erosion: c. In-service environments d. Cavitation
110. Laps in a forging can easily be mistaken for
A. Porosity B. Cracks C. Bursts D. Pipe
111. Laminations in rolled products are found on ______ of the finished shape:
a. The face b. The edge c. The corner d. Both the face and edge
112. Corrosion attack in the form of pits is called:
a. Localized corrosion. b. Galvanic corrosion. c. Erosion corrosion. d. Inter-granular corrosion
113. Cavitation usually occurs on or near the:
a. bearings b. impeller c. shaft d. rings
114. Cavitation:
a. Occurs only with the collapse of the gas-vapor bubble b. Begins with the bubble formation and extends to the collapse of the cavity c. Occurs when the system pressure adjacent to a flow boundary is reduce d below the vapor pressure of the liquid d. Is caused by a gradual drop in pressure
115. Necking-down” results front
a. Overloading b. Folding of metal c. Extrusion d. Insufficient ductility
116. Typical corrosion damage would not include:
A. Cracked welds. B. Frozen bearings. C. Deep pits. D. Rust.
117. Excessive pump vibration can be caused by:
a. Rotating element unbalance b. Worn or loose parts c. Misalignment d. All of the above
118. Which of the following is true?
a. all discontinuities are defects b. defects that affects the products usefulness are called discontinuities c. discontinuities that affect the product’s usefulness are called defects d. all discontinuities are unacceptable
119. Fatigue cracks often begin at:
A. section changes B. thread roots C. weld toes D. notches E. any of the above
120. Thermal fatigue is caused by:
a. fluctuating stress b. overheating c. fluctuating temperature d. overloading
121. To examine areas around bends in pipe sections, you might use a:
a. bore scope b. telescope c. fiberscope d. microscope
122. Burst can develop during rolling or:
a. casting b. drawing c. forging d. piercing
123. During the rolling process, nonmetallic inclusions can develop into:
a. stringers b. cold laps c. tears d. bursts
124. Surface roughness is measured in units of: REPEATED
a. mils. b. microinches c. inches. d. feet
125. The surface finish of a part may be described by:
a. length b. area c. roughness d. fit
126. The maximum diameter of a hole specified as 2.375”+/-0.005” is”
a. 2.375” b. 2.370” c. 2.390” d. 2.380”
127. Maximum and minimum value on a dimension are called:
a. diameters b. finishes c. tolerances d. fits
128. The symbol 125√ represents:
a. diameter b. surface finish c. part length d. angle of bend
129. How many 32nds are there in one inch?
a. 8 b. 32 c. 64 d. 100
130. An example of the permanent mold process is:
a. sand casting b. investment casting c. die casting d. shell mold casting
131. A lamination can result from rolling an ingot that contains piping or:
a. glass b. flaks c. inclusions d. seams
132. Which of the following is an example of an inherent discontinuity?
a. inclusion b. fatigue crack c. stress cracking d. grinding checks
133. Wrought products can be made:
a. only by rolling b. by the hot or cold working process c. only by the cold working process d. only by the hot working process
134. Porosity is:
a. gas entrapped below the surface of a metal b. gas entrapped below or at the surface of a material c. foreign crystalline material entrapped below the surface of a material d. material used during the welding process
135. Of those listed, the most accurate mechanical tool used to measure plate thickness is a:
a. steel tape b. micrometer c. feeler gauge d. steel ruler
136. The two types of examination mirrors are:
A. dental and industrial B. dental and moveable C. industrial and fixed D. fixed and dental
137. Light intensity for visual inspection is usually specified in units of:
A. angstroms B. photon energy C. foot candles D. watts
138. Which of the following discontinuities would you expect to find in weldments?
a. Blow holes b. Piping c. Bleed-out d. Transverse cracks
139. The thread pitch gage is used to determine:
a. the diameter of threads b. the number of threads per inch c. the thread pitch angle d. both B and C
140. Stress corrosion cracking is often found in:
a. carbon steel in caustics b. stainless steel in ammonia c. brass in high-purity water d. high-nickel alloys in halogens
141. A folded thin flap on a forging is called:
a. cold shut b. forging porosity. c. a crack d. a forging lap
142. Primary process discontinuities are caused during
a. machining b. rolling c. grinding d. heat treating
143. Shrinkage cavities may be present if the product was formed by:
a. explosive forming b. extrusion c. forging d. casting
144. Which of these optical aids can be used in direct visual examination?
a. Mirrors b. Fiber scopes c. Cameras d. All of the above
145. What type of drawing is three-dimensional?
A. isometric B. composite C. flow D. P& ID
146. which of the following is a discontinuity associated with visual examination of bolting?
A. Erosion B. Stripped threads C. Shearing tears near bolt head D. All of the above
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1. A 14” O.D. pipe has a corroded area on it. What is the maximum size of a small repair patch that maybe used to cover the corroded area?
a) 3.5” b) 7” c) 6” d) 6.5”
2. A NPS 4 Schedule 80 ( 0.337” wall) branch is welded into a NPS 12 Schedule 40 (.406” wall) header. What size cover fillet weld (tc) is required over the full penetration groove weld “ ( Express answer to nearest hundredth)
a) 0,578” b) 0.286” c) 0.334” d) 0.236”
3. A NPS 6 (6.6.25” od) seamless pipe made from ASTM A335 Grade P2 material operates at 800psi and 600 degrees F. The conditions require that corrosion allowance of 0.125” be maintained. Calculate the minimum required thickness for these conditions.
a) 0.294” b) 0.343” c) 0.631” d) 0.524”
4. A NPS 14 (14.00” od) seamless pipe made from ASTM A106 Grade. A material operates at 300 psi and 600 degrees F. The pipe must cross a small ditch and it must be capable of supporting itself without visible sag. A piping engineer states that the pipe must be at least 0.375” to support itself and the liquid product. He also states that a 0.125” corrosion allowance must be included. Calculate the minimum required thickness for the pipe.
a) 0.778” b) 0.567” c) 0.642” d) 0.600”
5. A 10’ long carbon steel pipe is welded to a 10’ 18-8 stainless pipe and is heated uniformly to 475 degrees F from degrees F. Determine its total length after heating.
a) 20.067’ b) 20.156’ c) 20.234’ d) 20.095’
6. A blank Is required between two NPS 10, 300 lb. class flanges. The maximum pressure in the system is 385 psi at 200 degrees F. A corrosion allowance of 0.175” is required. The inside diameter of the gasket surface is 9.25”. The blank is ASTM A516 Grade 70 material with no weld joint. Calculate the pressure design thickness required for the blank.
a) 0.789” b) 0.692” c) 0.556” d) 0.768”
7. A NPS 14 (14.00” od) seamless pipe made from ASTM A53 Grade B material operates at 600psi 600 degrees F. Calculate the pressure design thickness for these conditions.
a) 0.243” b) 0.442” d) 0.205” d) 0.191”
8. A NPS 6 piping system is installed in December 1989. The installed thickness is measured at 0.719”. The minimum thickness of the pipe is 0.456”. It is inspected in December 1994 and the measured thickness is 0.608”. An inspection in December 1995 reveals a 0.025” loss from the December 1994 inspection. During December 9. 1996, the thickness was measured to be 0.571”. What is the long-term corrosion rate of this system?
a) 0.01996”/year b) 0.02567”1year c) 0.02114”Iyear d) 0.03546”/year
10. Using the data in Question No. 8, calculate the short term corrosion rate in mils per year (MIP year)
a) 0.0012 MIP year b) 0.012 MIP year c) 0.12 MIP year d) 12 MIP year
11. Using the information in Questions No. 8 and No. 9, determine the remaining life of the system, If service remains unchanged
a) 18 years b) 5.44 years c) 1.2 years d) 6 years
12. Using the information in Questions No. 10 and assuming an injection point in a Class 2 system with 7 years estimated until the next inspection what would the next interval be?
a) 10 years b) 5 years c) 3 years d) 2.72 years
13. A seamless NPS 10 pipe, ASTM A106 Grade B material operates at 750 psi and 700 degrees F maximum. Considering only pressure design thickness, what minimum thickness is required?
a) 0.244” b) 0.200” c) 0.282” d) 0.173”
14. A seamless NPS 16 pipe, ASTM A135 Grade A material operates at 550 psi and 600 degrees F maximum. The thickness of the pipe has been in service for 8 years. The original thickness at installation was measured to be 0.844”. Two years previous to the 0.40” measurement the thickness of the pipe was found to be 0.54”. Determine the greatest corrosion rate, i.e. short or long term in mils per year (MIP year)
a) 55 MIP yea b) 70 MIP year c) .70 MIP year d) 700 MIP year
15. A seamless NPS 12 pipe, ASTM A106 Grade B material operates at 750 psi and 700 degrees F maximum. The thickness of the pipe as determined by the last inpection is 0.305”. the pipe has been in service for 13 years. The original thickness at installation was measured to be 0.405”, Two years previous to the 0.305” measurement the thickness of the pipe found to be 0.316”. The next planned inspection is scheduled for 8 years. Using the appropriate corrosion rate determine what MAWP the pipe will withstand at the end of the next inspection period
a) 720 psi b) 499 psi c) 611 psi d) 550 psi
16. A seamless NPS 6, ASTM A106 Grade A pipe operates at 300 degrees F and 765 psi. The allowable stress is 16,000 psi. Using the Barlow equation, determine the required thickness for these conditions
a) 0.446” b) 0.332” c) 0.231” d) 0.158”
17. A seamless NPS 6, ASTM A106 Grade A pipe operates at 300 degrees F and 741 psi. The allowable stress is 16,000 psi. The owner-user specified that the pipe must have 0.125” for corrosion allowance. Using the Barlow equation, determine the required thickness for these conditions
a) 0.295” b) 0.195” c) 0.325” d) 0.392”
18. A NPS 4 Schedule 80 (0.337” wall) branch connection is welded into a NPS 6 Schedule 40 (0.280” wall). A 0.375” reinforcing pas is used around the branch connection. The fillet weld sizes are as required by the Code. The branch connection is inserted into the header. The material of the branch and header is ASTM A672 Grade B70. What thickness would be used to determine whether heat treatment of the connection is required? (Express answer to nearest hundredth)
a) 0.768” b) 0.891” c) 0.998” d) 0.567”
19. An inspector finds a thin area in the body of a NPS 6, 600 lb. gate valve body. The body is made from ASTM A216 WCB material. The system operates at 900 psi and 750 degrees F. Using a corrosion allowance of 0.125”. what minimum required thickness must the valve body have to continue to safely operate? ( Round to the nearest 3 decimals)
a) 0.492” b) 0.617” c) 0.510” d) 0.345”
20. A seamless NPS 10 pipe, ASTM A106 Grade B material, operates at 750 psi and 700 degrees F (maximum). The thickness of the pipe as determined by the last inspection is 0.30”. The pipe has been in service for 10 years. The original thickness (measured when installed) was 0.365”. Two years previous to the 0.30” measurement the thickness of the pipe was measured to be 0.31”. Determine the greatest corrosion rate i.e. short or long term.
a) 0.0050 inches per year b) 0.0065 inches per year c) 0.0100 inches per year d) 0.0130 inches per
21. A seamless NPS 10 pipe, ASTM A106 Grade B material operates at 750 psi and 700 degrees F (maximum). The thickness of the pipe as determined by the last inspection is 0.30”. The pipe has been in service for 10 years. The original thickness (measured when installed) was 0.365”. Two years previous to the 0.30” measurement the thickness of the pipe was measured to be 0.365”. Two years previous to the 0.30”. The next planned inspection is scheduled for 7 years. Using the worst corrosion rate (short or long term) determine what pressure the pipe will withstand at the end of its next inspection period?
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1. When preparing to inspect a piping system inspection personnel should?
a. Consult with the piping engineer b. Briefly review the history of individual piping systems before making any of the inspections required by API 570 c. Check that repair materials are available d. Check that the corrosion engineer has reviewed the inspection plan
2. As regards dead legs in piping circuits, what is recommended to be done by API 570 when ever possible?
a. Dead legs should be monitored on a monthly basis b. The chief inspector and the unit engineer should designate dead legs to be inspected c. Dead legs should be monitored on a yearly basis d. Consideration should be given to removing dead legs that serve no further process purpose
3. When is it necessary to reevaluate the frequency of inspection for an existing piping system?
a. The API 570 authorized inspector suspects a problem b. The operations group desires an increase in inspection frequency c. The inspection interval must be reviewed and adjusted as necessary after each inspection or significant change in operating conditions d. More than one flange has started to leak
4. The selection of TMLs within injection point circuits are established at four basic locations, three of which are:
1. TMLs on appropriate fittings within the injection point circuit 2. TMLs on the pipe wall at the location of expected pipe wall impingement of injected fluid 3. Establish TMLs at both the upstream and downstream limits of the injection point circuit What is the fourth consideration when selecting TMLs
a. TMLs at intermediate locations along the longer straight piping within the injection point circuit may be required b. TMLs at extreme locations along the longer straight piping within the injection point circuit may be required c. TMLs at pipe bends within the longer straight piping in the injection point circuit may be required d. TMLs at pipe bends within the shorter straight piping in the injection point circuit may be required
5. When the inspector suspects or is advised that specific circuits may be susceptible to environmental cracking, the inspector should schedule supplemental inspections. What types of inspections may this include?
a. Radiography b. Wet Fluorescent Magnetic Particle NDE c. Ultrasonic NDE d. Radiography, Wet Fluorescent Magnetic Particle, and/or Ultrasonic examinations.
6. Supplemental inspection for piping systems are sometimes required. Which of the following may be considered supplements to normal inspection techniques?
a. Annual hydrostatic testing b. Eddy current testing c. Spool piece removal and visual inspection d. Periodic use of radiography and/or thermography to check for fouling or internal plugging
7. To what inspection requirements must be applied to small bore class I secondary piping?
a. Class I secondary SBP shall be inspected to the same requirements as secondary process piping b. Class 1 secondary SBP shall be inspected to the same requirements as primary process piping c. Class 1 secondary SBP shall be inspected to the same requirements as class 2 process piping d. Class 1 secondary SBP shall be inspected to the same requirements as class 3 process piping
8. When is API 570 inspection code not permitted to be applied to a piping system?
a. As a substitute for the B31.12 piping Code b. If in conflict with any union requirements c. If the piping is in water service d. As a substitute for the original construction requirements or if in conflict with regulatory requirements
9. Which of the following service fluids will justify rating a piping system Class 2?
a. Hydrofluoric acid b. Distillate and product lines to and from storage and loading c. Anhydrous hydrogen chloride d. Hydrogen, fuel gas, and natural gas
10. Prior to hydrostatic testing of piping systems containing expansion joints it is determined that the expansion joint will be damaged and cannot be isolated. What can be done per API 570?
a. The testing may be canceled b. Lines containing expansion joints may be tested at a reduced pressure c. Select portions must be pressure tested d. The expansion joints must be removed and tested separately
11. Corrosion products have built up around a piping system’s supports, what additional inspection work may be called for?
a. Ultrasonic thickness measurements b. Hydrostatic blasting of the area c. Lifting the pipe off of such supports may be required for inspection d. Radiographic profile inspections
12. Inspection for piping weld quality is normally accomplished as a part of the requirements for new construction, repairs, or alterations. However, welds are often inspected for corrosion as part of a radiographic profile inspection or as part of internal inspection. When preferential weld corrosion is noted what is the appropriate course of action,?
a. Check with the piping engineer b. Consult with the chief inspector c. Additional welds in the same circuit or system should be examined for corrosion d. Review all NDE procedures prior to commencement of the NDE used to inspect the piping
13. After an external visual CUI inspection on a Class 1 system found to have insulation damage, the follow up examinations should include NDE testing and insulation removal of;
a. the entire length of the piping that is insulated b. all vertical runs of insulated piping c. a random sampling of straight runs and 50 percent of insulated fittings in the system d. at least 75 percent of all damaged areas
14. The following can be said about inspection of refractory linings used in piping systems;
a. they should always be removed for the inspection to inspect for corrosion deposits b. it is usually not necessary to remove them for inspection of the piping system c. The combined actions of stress and corrosion will cause spalling of the refractory d. The combined actions of stress and erosion will cause spalling of the refractory
15. What physical sign does not indicate leakage in buried piping?
a. A change in the surface contour of the ground, pool formation, bubbling water puddles, or noticeable odor b. Discoloration of the soil c. Softening of paving asphalt d. Corrosion on the first flange above the ground
16. The inspector shall approve all repair and alteration work at designated hold points and after the repairs and alterations have been satisfactorily completed in accordance with the requirements of;
a. ASME B31.3 b. Section IX of the ASME Code c. API 570 d. Good engineering practice and ASME B31.3
17. A close-interval potential survey on a cathode protected line may be used to verify that the buried piping
a. Is made of stainless steel b. Has good insulation from the surrounding earth and a protective potential throughout its length c. Is presently leaking at a high rate d. Is corroded beyond repair
18. What are the requirements of materials to be used in the welded repair of a piping system?
a. The API 570 Code has no hard and fast rule as regards material selection b. The materials used in making repairs or alterations shall be of known weldable quality, shall conform to the applicable code, and shall be compatible with the original material c. All materials must nondestructively tested prior to use d. Only materials on an approved list are allowed
19. When performing welding on piping systems constructed to ASME B31.3, what must always be in place prior to welding?
a. A qualified welding procedure in accordance with Section XI of the ASME b. Detailed requirements for nondestructive testing of the repair c. Welders to perform the work must have successfully passed the required welding skill tests per Section XI d. Qualified welding procedures, welders may be tested on production welds in many cases
20. In some instances preheating to 300 °F may be substituted for PWHT after welding P No. 3 materials, for which P No. 3 material is this not allowed?
a. Materials classified as C-Mo b. Materials classified as Mn-Mo c. Materials classified as Cr-Mo d. Materials classified as Ni-Mo-Cr-V
21. A welder makes a performance test using a pipe coupon that has an O. D. of 2.375”. What range of outside diameters is he qualified to weld in production?
a. 2.375 “ to unlimited diameter b. 2.375”to 24 “ c. 1” to unlimited diameter d. 2.375” to 6”
22. A welder’s performance test was made in the 3G position. Which of the following describes his test?
a. Horizontal groove weld performed on pipe b. Vertical fillet weld performed on plate c. Vertical groove weld in plate d. Flat groove weld performed on pipe
23. Per B31.3 may consumable inserts be used for backing piping weld grooves?
a. Yes, as long as they are produced by reputable manufacturer b. No, consumable inserts are not allowed, only backing which remains in place or removed is allowed c. Yes provided the insert is of same nominal composition as the parent metal d. Yes, provided the insert is of same nominal composition as the tiller metal
24. When selecting thickness measurement Iocation9 (TML’s) for piping, what should the inspector take into account?
a. The location as regards the ease of access to the TML b. Location where axial corrosion occurs c. Patterns of corrosion experienced in other process units in the same or similar service d. Places where corrosion is most likely to occur circumferentially
25. The maximum frequency interval of external visual inspection for small bore secondary piping that is in a class I piping system is;
a. small bore piping is exempt from inspection b. the same a Class I primary piping systems c. set at 10 years d. set at 5 years
26. An external inspection of a piping systems revealed severe piping movement had taken place. Your first action to correct the situation should be;
a. Consult with the chief inspector b. Consult with a piping engineer about the need for a piping stress analysis c. Conduct NDE on areas suspected of the most severe movement d. Consult with operations as to the cause of the movements
27. Several locally thinned areas have been found during an inspection, which of the following is a true statement concerning the first step in any corrective actions?
a. Weld metal build up should be used for repair b. The locally thinned areas must be repaired c. A piping engineer should evaluate the locally thinned areas d. A corrosion engineer should evaluate the locally thinned areas
28. Prior to a scheduled piping inspection previous inspection records should be reviewed. The reason for the review is so;
a. You can assign to the work to contractors b. Areas that are not approaching retirement thickness can be determined c. A list can be made of all unnecessary repairs and replacements d. A schedule can be made to determine the inspection force requirements, to locate areas reaching retirement thickness, and predict repairs or replacements
29. Defects in protective coatings and the waterproof coating of insulation will permit moisture to come into contact with the piping. To inspect for CUI, sections of insulation should be removed from;
a. Vertical piping runs b. Small diameter vertical runs c. Small connections, such as bleed lines and gauge connections d. Insulation around major valves and fittings
30. Threaded joints are generally limited to piping in non-critical service that has a nominal size of;
a. 2 inches or smaller. b. 3 inches or smaller c. 24 inches or smaller d. 1 inch or smaller
31. As regards markings on fittings used in piping systems, what must always be present?
a. Temperature markings b. Manufacturer’s name or trademark c. Alloy designations d. Dimensions of bolt circles and gasket size
32. For flanged fittings the manufacturer shall hold the hydrostatic shell test for ______ minutes on a NPS 8 inch flange.
a. 8 b. 2 c. 1 d. 3
33. Deviations from specifications or standards for materials tolerances, or workmanship are usually evaluated on the basis of;
a. their effects on such factors as safety, strength, corrosion resistance, and serviceability. jurisdictional requirements b. economic impact c. ease of construction
34. At what location should all underground piping be inspected?
a. Lines should be inspected at and just above the point where they enter the earth or a concrete b. slab c. Lines should be inspected for 10’ below the point where they enter the earth or a concrete slab d. Lines should be inspected at and just below the point where they enter the earth or a concrete e. slab
35. When establishing the minimum thickness of a valve body, the proper calculation would be;
a. 1.5 times (1.25 times for Class 2500) the thickness of a simple cylinder designed for a stress of 6000 pounds per square inch b. 1.5 times (1.35 times for Class 4500) the thickness of a simple cylinder designed for a stress of 7000 pounds per square inch c. 1.5 times (1.35 times for Class 4500) the thickness of a simple cylinder designed for a stress of 8000 pounds per square inch d. 1.5 times (1.25 times for Class 4500) the thickness of a simple cylinder designed for a stress of 6000 pounds per square inch
36. When determining the frequency of inspection for piping in general which of the following must be considered?
a. The years of service b. The operating temperature if it is below freezing c. The lack of inspection tools d. The degree of risk, and remaining corrosion allowance
37. If piping is to be butt welded and is to be in severe cyclic service the following type of welding procedure must be used;
a. A welding procedure which provides a smooth, regular, fully penetrated inner surface b. A welding procedure which employs heat treatment c. A welding procedure which will allow a fully penetrated inner surface d. A welding procedure qualified per ANSIIASME 1316.34
38. When preheating to make a B31.3 weld, prior to welding what is the minimum distance from the weld that pre-heat shall be applied?
a. The preheat zone shall extend at least 50 mm (2 in.) beyond each edge of the weld b. The preheat zone shall extend at least 25 mm (I in.) beyond each edge of the weld c. The preheat zone shall extend at least 12.5 mm (1/2 in.) beyond each edge of the weld d. The preheat zone shall extend at least 22.5 mm (3/4 in.) beyond each edge of the weld
39. Preheating prior to welding may be omitted if;
a. The piping is made of plain carbon steel b. Environmental cracking is not a concern c. Approved by the piping engineer d. Approved by the API 570 AI
40. When is it permissible to substitute pneumatic testing for hydrostatic testing for a new piping system?
a. When the owner considers a hydrostatic test impracticable b. When the piping system is more than 20% vertical, or has internal linings c. When the piping system has internal lining d. When the weight of the fluid would deform the piping system or when the piping system would be contaminated by the testing fluid and could not be cleaned
41. What shall new and replacement piping components comply with?
a. B31.3 b. API 570 c. New connections and replacements shall be designed and fabricated according to the principles of the applicable code d. API RP 574
42. What are the requirements for inspection of piping joints during leak testing.
a. Joints must be hydrostatically blasted prior to the testing, b. All joints, including welds and bonds are to be left uninsulated and exposed for examination during leak testing c. Joints should be re-tightened at half of the test pressure d. None, the inspector will use his best judgment on a case by case basis
43. Which of the following describes a globe valve?
a. Consists of a tapered or cylindrical plug fitted snugly into a correspondingly shaped seat in the valve body b. This type of valve is normally used in a fully open or fully closed position c. Consists of a valve body that contains a disk which moves axially to the disk centerline against a seat d. They are well suited for conditions that require quick on off or bubble tight service
44. Which of the following describes a check valve’s principle of operation?
a. Hydraulic up-lift b. Ball retained captive c. Spring-loaded vanilla wafer Swing or liftpiston
45. An example of where creep cracking has been experienced in the industry is in;
a. 2¼ Cr steels above 800°F b. 1¼ Cr steels above 900°F c. 2¼ Cr steels above 900°F d. Chrome Vanadium steels above 1000°F
46. What condition always requires reporting to the owner of a piping system?
a. Any significant increase in corrosion rates b. Piping which is in need of painting c. Piping which has minor external corrosion d. Piping which has received insulation damage
47. What may be described as the most effective way of preventing failure in piping which has a hot spot.
a. Ensure that all welds are made to the applicable Code b. Ensure that the amount of bulging does not exceed the amount of creep permitted for the material c. Apply thermographs immediately after discovery in order to take corrective steps if needed d. Continually hammer the bulge back into place during down times
48. If misalignment of piping was noted during operation. the cause should be determined and corrected. Misalignment is usually caused by the following condition(s);
a. Adequate provision for expansion b. Delaminated anchors or guides c. Properly adjusted hangers of the wrong diameter d. Inadequate provision for expansion, broken hangers, and defective anchors
49. When a flange is manufactured in accordance with B 16.5 the manufacturer is not required to;
a. hydrostatically test the flange b. mark the flange with his trademark c. mark the flange with its rating class d. mark the flange with the designation B16
50. A large number of piping failures occur at pipe to pipe welded branch joints, following describes these failures?
a. Higher-than-normal stress caused by valve weights, vibration, and thermal loading b. Stress risers generated by the fabrication of the fittings used c. Locked up stresses due to the welding process used d. Defective workmanship
51. Which of following best describes a Class 1 piping system?
a. Services that are flammable but do not significantly vaporize when they leak and are not located in high-activity areas b. This classification includes the majority of unit process piping and selected off-site piping c. Services with the highest potential of resulting in an immediate emergency if a leak were to occur d. Hydrogen, fuel gas, and natural gas service piping
52. Which of the following is an not an example of environmental cracking?
a. Chloride SCC of austenitic stainless steels b. Polythionic acid SCC of sensitized austenitic alloy steels c. Carbonate SCC d. Low Temperature SCC
53. Which of the following does not describe a common type of flange used in piping?
a. Welding neck b. Slip-on c. Lap joint d. Threaded socket
54. The recommended practice API 574 covers the inspection of;
a. piping only b. tubing and piping c. control valves d. piping, tubing, valves and fittings
55. How often shall Ultra Sonic equipment be checked for calibration?
a. At the end of each examination b. When examination personnel return the next day c. At the manufacturer d. At the beginning of each examination and any time malfunctioning equipment is noted.
56. Direct visual inspection may usually be made when access is sufficient to place the eye within;
a. 12 inches of the surface to be examined b. 10 to 12 inches of the surface to be examined c. 6 to 24 inches of the surface to be examined d. 24 inches of the surface to be examined.
57. When performing magnetic particle examinations using an enhancement coating what must be demonstrated?
a. 15 minutes have passed before the final examination takes place b. 30 minutes have passed before the final examination takes place c. indications can be detected through the coating d. 10 minutes have passed before the final examination takes place
58. The following is true about the content of a welding Procedure Qualification Record?
a. The record must use the form provided in QW-483 of Section IX b. The record must include nonessential variables c. The record may include nonessential variables d. The record must include diameters of electrodes used
59. P numbers 1 and 3 are welded together for a procedure qualification; this combination will not allow the writing of a WPS or WPS s to be used to weld the following parent metals in production;
a. P No. 1 to P No. 3 b. P No. 1 to P No. 1 and P No. 3 c. P No. 3 to P No. 3 d. P No. 1 to P No, 1
60. Before any method of inspection is adopted for piping what should be checked?
a. NBIC b. ASME B31.3 c. API 570 d. Regulatory requirements
61. Who must be consulted when alterations to a piping system are being considered?
a. A metallurgist b. A piping engineer c. A professional engineer d. An API 570 piping inspector
62. What type of on-stream welded repairs is not permitted by API 570?
a. Longitudinal crack repairs if not expected to propagate b. Full encirclement welded split sleeve or boxtype enclosure c. Pitting or pinholes d. Square fillet welded patches without rounded corners
63. Under which condition below can unlisted materials be used to construct piping systems?
a. They have been approved by the federal government b. They are clearly marked by the manufacturer during production c. They conform to any European standard d. They conform to published specifications and otherwise meet the requirements of B31.3
64. When impact testing is required for a piping system constructed to B31.3 how many specimens are normally required in a set?
a. 3 sets of 3 b. 3 c. 6 d. 9
65. What rights does the Owners inspector not have during fabrication of a piping system?
a. They shall have access to any place where work concerned with the piping installation is being performed b. They shall have the right to audit any examinations c. The right to review all certifications and records necessary to satisfy the owner’s responsibility d. The right to demand the social security number of all craftsmen
66. In accordance with ASME B31.3 when spot radiography is to be used what is the least recommended number of spot radiographs for circumferential butt welds?
a. One weld in 20 made by each welder or welding operator b. One weld in 10 made by each welder or welding operator c. Every 50 linear foot of weld metal d. Every third weld made by each welder or welding operator
67. ASME B31.3 requires that nondestructive examination personnel be trained and experienced. What practice is acceptable to B 31.3 for this purpose?
a. Any recognized training entity b. The employers quality manual c. SNT-TC-IA d. Demonstration by application of the technique to be used
68. Threaded joints are suitable for Normal Fluid Service per B31.3, what below is not Normal Fluid Service?
a. A fluid service not subject to Category D, M or High Pressure services or subject to severe cyclic conditions b. A fluid service not subject to High Pressure services and subject to severe cyclic conditions c. A fluid service not subject to Category D, M or subject to severe cyclic conditions d. A fluid service containing a gas or liquid that is immediately dangerous to life or health
69. Low yield strength bolting is permitted for use with metallic flange combinations when;
a. all bolts are rated to a recognized standard b. one sample from a lot of bolts is tensile tested and shown to be fit for the intended service c. calculations have been done to show adequate strength to maintain joint tightness d. The flanges are of a class that requires a gasket with high torque requirements
70. The classification and use of the Initial Service Leak Test it applies to;
a. Category M Fluid b. Class 1 piping c. Category D Fluid d. Class 3 piping
71. In general how is the extent of inspection for new piping construction determined?
a. All piping welds shall be 100% inspected b. The extent of inspection during fabrication and installation depends largely on the severity of the service and the quality of the workmanship c. All piping welds shall be randomly inspected d. All piping is inspected based on the type of weld made during the fabrication in the field
72. The frequency and thoroughness of piping inspections will range from often and complete where deterioration is extreme, to seldom and cursory in non-corrosive services, which of the following would not cause a more frequent inspection cycle.
a. The amount of corrosion allowance remaining b. The historical data available c. Regulatory requirements d. A survey by the EPA
73. One of the major concerns when designing pressure relief discharge piping is not;
a. a design which will facilitate drainage b. that the design will account for reaction moments generated upon the valve’s opening c. that the piping be of the same or similar material as the valve d. the manufacturer of a certain type of valve
74. Which of the following best describes the scope of API 570?
a. API 570 covers inspection, repair, alteration, and retaking procedures for piping systems that have been in-service b. API 570 covers inspection, repair, alteration, and rerating procedures for metallic piping systems that have been in-service c. API 570 covers inspection, repair, alteration, and rerating procedures for metallic piping systems that have not been in-service d. API 570 covers inspection, repair, alteration, and rerating procedures for piping systems that have been in-service for less than 10 years
75. The following is not a true statement about the scope of API 570?
a. It is not restricted to use with metallic piping only b. Systems handling water such as for fire protection are not optional c. Non metallic piping cannot be included in the inspection scope of API 570 d. Only metal piping may be inspected by the rules of the API 570 Code
76. Steel and alloy piping are manufactured to standard dimensions in nominal pipe sizes up to;
a. 24 inches b. 48 inches c. 52 inches d. 36 inches
77. Concerning radiography of the following which is not an advantage?
a. Pipe insulation can remain intact b. The metal temperature of the line has little bearing on the quality of the radiograph c. Radiographic equipment is easily maneuverable in the refinery d. It is excellent at finding flaws in plastic piping welds
78. Underground piping is usually given AboveGrade Visual Surveillance by;
a. a series of measurements of the electrical resistance of the surrounding soil b. excavating and uncovering the piping for several feet at practical intervals c. isolating and draining and using internal radiographic techniques d. an inspection at and just below the point where it enters the earth, asphalt, or concrete
79. A flanged joint is composed of three separate and independent, although inter-related components: the flanges, the gasket, and the bolting, which are affected by yet another influence. What is this influence?
a. Service requirements b. Flange materials c. The Assembler d. The selected torque for bolting
80. A 4 inch to 2 inch reducing tee is designed to reduce on its outlet. When designating the dimensions for the tee fitting it is described as a
a. 4x4x2 . b. 4x2x4 c. 2x4x4 d. 2x2x4
81. The following Charpy impact results where obtained on a piping material with a required minimum average of 13 ft-lbf, and a minimum value for a single specimen is 10 ft-lbf. The results were 16, 17, and 12 ft-lbf. Which is a true statement about the test results?
a. There is almost a complete lack of ductility b. The results pass the acceptance criteria of B31.3 c. The results do not pass the acceptance criteria of B31.3 d. They may be disregarded and may be retested as many times as desired by person requesting the tests
82. What is safeguarding a piping system?
a. A provision for extra protective measures b. Use of redundant overpressure devices c. Using specially designed relief valves in a piping system d. Placing a watch to insure no one crosses the barricade during repairs
83. Threaded joints can be used where;
a. severe erosion is expected b. crevice corrosion is a concern c. severe corrosion is not expected d. vibrations are possible
84. Part of the definition of Cold Spring as used with piping is;
a. the intentional deformation of piping to produce a desired effect b. the unintentional deformation of piping c. the deliberate deformation of piping as a result of operating conditions d. the unintentional deformation of piping induced low temperatures
85. For calculating the MAWP of system in service made of an unknown material the following approach must be taken;
a. for unknown materials the value of stress allowable for calculations shall be 55,000 psi and the lowest joint efficiency in the applicable code will be used b. computations may be made assuming the lowest grade material and joint efficiency in the applicable code. c. a or b above d. computations may be made assuming the most common grade of material and joint efficiency in the applicable code
86. Dry and wet particles used in the magnetic particle examination method shall be in accordance with;
a. SE-709 b. ANST SE-708 c. the API 570 Code d. the ASME B31.3 Code
87. The definition of sensitivity as applied to radiography is:
a. The tendency of the film used to be exposed if packaging is opened in other than a darkroom b. The smallest discernible detail and/or contrast change in a radiographic image. c. The ability of an image acquisition system to capture density differences d. The attitude of the radiographer about his work
88. A liquid penetrant comparator block used to prove a high temperature technique is best described as;
a. an aluminum block 318” x 2” x 3” b. a carbon steel block 318” x 2” x 3” c. a titanium block 318” x 3” x 3” d. a brass block 318” x 2” x 3”
89. The following is a true statement about the removal of backing material in regards to a welder’s performance qualifications using a particular process for which he has been qualified with backing.
a. The welder will not require re-qualification to weld without backing in production b. The welder will require re-qualification to weld without backing in production c. The welder will not need to be re-qualified if he can weld with any process with out backing material d. No such rule exists in Section IX
90. A welding operator is to be qualified by radiography using his first production weld, what is the minimum length of the radiograph to be performed on his weld?
a. 6 inches b. 6 feet c. 36 inches d. 12 inches
91. A welder makes performance test on pipe in the 1G position, how many bend tests are required to qualify his performance?
a. 4 b. 2 c. 1 d. 6
92. The 6G position listed in Section IX of the ASME Code can be described as;
a. 45 deg b. 45 deg. + or – 10 deg c. 45 deg. + or – 15 deg d. From 40 to 50 deg
93. An alternative or supplement to inspection of underground piping is leak testing with liquid at a pressure at least;
a. 50 percent greater than maximum operating pressure b. 10 percent greater than maximum operating pressure c. 10 percent below maximum operating pressure d. 25 percent greater than maximum operating pressure
94. Underground piping inspected periodically by excavation shall be inspected in lengths of;
a. 6 feet at one or more locations judged to be most susceptible to corrosion b. 8 feet to 10 feet at one or more locations judged to be most susceptible to corrosion c. 4 feet to 8 feet at one or more locations judged to be most susceptible to corrosion d. 6 feet to 8 feet at one or more locations judged to be most susceptible to corrosion
95. Who shall establish thickness reading inspection frequencies on in service piping systems?
a. The owner-user shall establish inspection intervals for thickness measurements b. The inspector shall establish inspection intervals for thickness measurements c. The owner-user or the inspector shall establish, inspection intervals for thickness measurements d. Only a piping engineer
96. Acceptance of a welded repair or alteration shall include; 1, agreement by the NBIC inspector.
a. NDE of the welds b. agreement by the operations department c. a hydrostatic test in all instances where welding has been performed
97. Rerating piping systems is defined as;
a. changing the temperature rating b. changing the MAWP c. changing the temperature rating or the MAWP d. re-painting the pipe with the correct pressure and temperature
98. For coating repairs to underground piping, the inspector should be assured that the coating meets the following criteria;
a. It has sufficient adhesion to the piping b. It is sufficiently ductile to resist cracking c. It is free of voids and gaps in the coating (holidays) d. It is free of voids and gaps in the coating (holidays), it is sufficiently ductile to resist cracking, and it has sufficient adhesion to the piping
99. What should a piping inspection record not necessarily contain?
a. Specifications and strength levels of the materials used b. Original thickness measurements c. Original date of installation d. The name of all welders who fabricated the piping
100. The recommended downstream limit of an injection point circuit is?
a. the second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction, whichever is greater b. the second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction, whichever is less. c. the second change in flow direction past the injection point, or 25 feet beyond the second change in flow direction, whichever is less d. the second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction
101. The most common form(s) of CUI are;
a. localized corrosion of carbon steel b. localized corrosion of carbon steel and intergranular corrosion of austenitic stainless steels c. stress corrosion cracking of austenitic stainless steels d. localized corrosion of carbon steel and chloride stress corrosion cracking of austenitic stainless steels
102. Soil-to-air (SIA) interfaces for buried piping without adequate cathodic protection shall be included in scheduled external piping inspections. What shall these inspections not necessarily include?
a. Inspection for coating damage b. All bare pipe c. Pit depth measurements d. The complete confirmation that the drawings correctly reflect the present piping system
103. ASME B16.5 covers flanges of various materials through a nominal pipe size of 24 inch which of the following covers larger flanges?
a. API Standard 605 and MSS SP-44 b. API Standard 605 c. MSS SP-44 d. ASME 1316.47
104. Flanged joints that have been opened should be visually inspected for;
a. Overheating b. Any enlargement of bolting holes c. Caustic attack d. Corrosion and defects such as scratches, cuts, and gouges in gasket seating faces
105. Gate valves should be measured for thickness between the;
a. inlet and outlet connections b. the seats c. the stem area and the bonnet d. the bonnet and packing gland area
106. Which of the following is a true statement about the sensitive leak test method of ASME B31.3?
a. The test shall be in accordance with the Gas and Bubble Test method specified in theBPV Code, Section V, Article 10, or by another method demonstrated to have equal sensitivity b. The test shall be in accordance with the Helium Test method specified in the BPV Code, Section V, Article 10 c. The test shall be in accordance with the pressure decay method specified hi the BPV Code, Section V, Article 10, or by another method demonstrated to have equal sensitivity d. All of the above
107. Unless otherwise specified by the engineering design, the following records shall be retained after the record is generated for a piping project:Examination procedures; and examination personnel qualifications. For how long must they be retained after the project is completed?
a. 10 years b. 5 years c. 6 months d. 1 year
108. In accordance with ASME B31,3 it is permitted to increase the joint Ea for some types of piping by the use of additional examination of the piping beyond the specification for the piping. Which of the following is not permitted to have and increase in EJ?
a. Furnace butt welded, continuous weld b. Electric fusion welded c. API 5L made by combined GMAW and SAW welding d. Seamless piping
109. In the liquid penetrant process drying after preparation should;
a. not be a concern because it dries very quickly b. is a concern because it dries very slowly c. be followed by flame drying when practical d. be allowed adequate time for evaporation prior to application if the penetrant
110. Welding procedures qualified by the welding of groove weld coupon shall not be suitable for repairs to;
a. fillet welds b. groove welds c. weld metal buildup d. stud welds
111. Socket welded and threaded connections are not recommended for service above 500 or below -50°F;
a. if severe thermal gradients or thermal cycling are involved b. if welded using the SMAW process with other than low hydrogen electrodes c. if welded using the GMAW process due to a possible lack of fusion in the socket d. if welded without the use of preheating
112. When is protective equipment required for inspection personnel?
a. At all times during inspections involving piping that has had a toxic substance contained with in it b. Protective equipment shall be worn when required by regulations or by the owner-user c. When deemed necessary by the inspector d. When ever the safety man insists even if he is mistaken
113. The extent of a CUI inspection program may vary depending on;
a. Local climate b. Condition of the insulating system c. Type of insulating used d. Jurisdictional requirements
114. Internal visual inspections on piping are;
a. not normally performed b. an important element of a comprehensive piping inspection program c. pointless d. required in every instance possible
115. Supplemental inspections may be used on piping systems, the following is an/are example(s) of such inspections used when the system is suspect for environmental cracking.
a. Brinnel hardness s b. Wet Fluorescent Magnetic Particle c. Radiography d. High magnification barrier testing
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1. API 570 covers inspection of :
A. new construction B. new tank construction C. in-service piping D. in-service vessels
2. CUI is the acronym for :
A. Corrosion Under Insulation B. Cold under-ground In-service piping C. Corrosion Under Inside flow D. Crack under Insulation
3. A person who assists the inspector by performing specific NDE on piping systems is defined as
A. NDE Technician B. Assistant Inspector C. NDT Level II inspector D. Examiner
4. The response or evidence resulting from the application of a nondestructive evaluation technique is termed:
A. A crack B. Porosity C. A leak D. An indication
5. The MAWP is:
A. The maximum internal pressure permitted in the piping system. B. The minimum external pressure permitted in the piping system. C. The maximum external pressure permitted in the piping system. D. None of the above
6. A selection of piping encompassed by flanges or other connecting fittings is called:
A. A flanged pipe B. A ready to be installed pipe C. A spooled piece D. A fabricated piping assembly
7. If a person has a degree in engineering he is automatically qualified to be:
A. An Authorized Piping Inspector B. A piping inspector C. A NDE Level II or III in any technique D. None of the above
8. A TML is:
A. Thickness Measurement Laboratory B. The Maximum Limit for thickness C. Thickness Measurement Location D. Time Medium Length
9. The result of excessive cyclic stresses that are often well below the static yield strength of the material is termed as:
A. material failure B. fatigue cracking C. failure cracking D. creep cracking
10. Thickness measurements may be taken by ultrasonic instruments or what other method:
A. AET B. ET C. MT D. RT
11. Which of the following tests are not normally conducted as part of a routine inspection:
A. UT thickness B. Visual inspection C. Radiographic profile D. Pressure tests
12. Thickness measurements are not routinely taken on in piping circuits.
A. valves B. straight run pipe C. fittings D. deadlegs
13. During the installation of a flanged connection, the bolts should:
A. Extend two threads past their nuts B. Extend completely through their nuts C. Extend only half way through their nuts D. Extend at least .5 inches (1.25 mm) past their nuts.
14. Services with the highest potential of resulting in an immediate emergency if a leak were to occur are in:
A. Class 3 B. Class 2 C. Class 1 D. Owner/user designated system
15. The classification that includes the majority of unit process piping is labeled:
A. Class 3 B. Class 2 C. Class I D. Owner/user designated system
16. Services that are flammable but do not significantly vaporize when they leak and are not located in high activity areas:
A. Class 3 B. Class 2 C. Class I D. Owner/user designated system
17. What is the remaining life in years of a piping system whose corrosion rate is 0.074 inches per year, the actual wall thickness is 0.370 inches and the minimum required thickness is 0.1 inches
A. 36.68 years B. 364.8 years C. 3.6 years D. 3.6 months
18. What is the long term corrosion rate of a piping circuit that started at 0.475 inches and is now 0.2 inch, the measurements were taken over a five year period.
A. 0.055 inches per year B. 0.005 inches per year C. 0.550 inches per year D. Not enough information given
19. What is the short term corrosion rate for the above piping circuit in Question 18.
A. 0.055 inches per year B. 0.005 inches per year C. 0.550 inches per year D. Not enough information given
20. A longitudinal crack in an existing piping circuit may be repaired by:
A. installing a full encirclement welded split sleeve B. welding a box over the cracked area C. welding a box over the crack D. using a full encirclement welded split sleeve, with the approval of the piping engineer.
21. Soil to air interface Zone of a partially buried pipe is defined as
A. 6 inches above and 12 inches below the soil surface B. Pipe running parallel with the soil surface is also included C. 12 inches below and 6 inches above the soil surface D. A and B above
22. API 570 was developed for
A. Petroleum refining and chemical process industry B. Ship building industry C. Power plant industry D. Construction Industry
23. API 570 shall be used as a substitute for the original construction requirement governing a piping system before it is placed in service wherever possible.
A. True B. False
24. API 570 applies to the piping systems for
A. Process fluids B. Hydrocarbons and similar flammable and toxic fluid service C. Sour water and hazardous waste streams above threshold limit D. All of the above E. Only A and B
25. Excluded and Optional piping system to API 570 requirements are
A. Fire water system B. Hazardous fluid service below the threshold limit as defined by jurisdictional requirement. C. Steam and boiler feed water service D. Category D fluid service E. All of the above
26. A imperfection of a type or dimension exceeding the acceptable criteria is defined as
A. Defect B. Discontinuity C. Lack of continuity D. All of the above
27. The test point area for a8 “ NPS pipe is
A. 3” Dia Circle B. 2” Dia Circle C. 5” Dia Circle D. None of the above
28. Who shall control activities related the repair, rerating and alteration of the piping system
A. Owner or User B. Authorized Inspection Agency C. Approved Inspection Agency D. Any authorized piping Inspector
29. Who shall control the inspection program, frequency and maintenance of the Piping System?
A. Owner or User B. Authorized Inspection Agency C. Approved Inspection Agency D. Any authorized piping Inspector
30. Who shall be responsible for the functions of the authorized Inspection Agency?
A. Owner or User B. Authorized Inspection Agency themselves C. Approved Inspection Agency D. Any authorized piping Inspector E. Regulatory authority or Class
31. As regards dead legs in piping circuits, what is recommended to be done by API 570 when ever possible?
A. Dead legs should be monitored on a monthly basis. B. The chief inspector and the unit engineer should designate dead legs to be inspected. C. Dead legs should be monitored on a yearly basis D. Consideration should be given to removing dead legs that serve no further process purpose.
32. Which of the following is an not an example of environmental cracking?
A. Chloride SCC of austenitic stainless steels B. Polythionic acid SCC of sensitized austenitic alloy steels. C. Carbonate SCC. D. Low Temperature SCC.
33. An example of where creep cracking has been experienced in the industry is in;
A. 2-114 Cr steels above 800°F. B. 1-114 Cr steels above 900°F. C. 2-114 Cr steels above 900°F. D. Chrome Vanadium steels above 1000°F.
34. Rerating piping systems is defined as;
A. changing the temperature rating. B. changing the MAWP. C. changing the temperature rating or the MAWP. D. re-painting the pipe with the correct pressure and temperature
35. WFMT is
A. Wet Ferro magnetic testing B. Wet Flourescent Magnetic Particle testing C. Buried piping testing D. Special internal testing
36. When preparing to inspect a piping system inspection personnel should?
A. Consult with the piping engineer. B. Briefly review the history of individual piping systems before making any of the inspections required by API 570. C. Check that repair materials are available. D. Check that the corrosion engineer has reviewed the inspection plan.
37. As regards dead legs in piping circuits, what is recommended to be done by API 570 when ever possible?
A. Dead legs should be monitored on a monthly basis. B. The chief inspector and the unit engineer should designate dead legs to be inspected. C. Dead legs should be monitored on a yearly basis D. Consideration should be given to removing dead legs that serve no further process purpose.
38. When is it necessary to reevaluate the frequency of inspection for an existing piping system?
A. The API 570 authorized inspector suspects a problem. B. The operations group desires an increase in inspection frequency. C. The inspection interval must be reviewed and adjusted as necessary after each inspection or significant change in operating conditions. D. More than one flange has started to leak.
39. The selection of TMLs within injection point circuits are established at four basic locations, three of which are:
TMLs on appropriate fittings within the injection point circuit. TMLs on the pipe wall at the location of expected pipe wall impingement of injected fluid Establish TMLs at both the upstream and downstream limits of the injection point circuit. What is the fourth consideration when selecting TMLs
A. TMLs at intermediate locations along the longer straight piping within the injection point circuit may be required B. TMLs at extreme locations along the longer straight piping within the injection point circuit may be required C. TMLs at pipe bends within the longer straight piping in the injection point circuit may be required D. TMLs at pipe bends within the shorter straight piping in the injection point circuit may be required
40. When the inspector suspects or is advised that specific circuits may be susceptible to environmental cracking, the inspector should schedule supplemental inspections. What types of inspections may this include?
A. Radiography. B. Wet Fluorescent Magnetic Particle NDE. C. Ultrasonic NDE. D. Radiography, Wet Fluorescent Magnetic Particle, and/or Ultrasonic examinations.
41. Suplemental inspection for piping systems are sometimes required. Which of the following may be considered supplements to normal inspection techniques?
A. Annual hydrostatic testing. B. Eddy current testing. C. Spool piece removal and visual inspection D. Periodic use of radiography and/or thermography to check for fouling or internal plugging.
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1. The purpose of the WPS and PQR is to determine that:
A. The welder is qualified B. The base metals are strong enough C. The weldment has the desired properties D. The skill of the welder
2. The WPS lists:
A. Non-essential variables B. Essential variables C. Ranges of a & b above D. All of the above
3. The PQR must list:
A. essential variables B. qualification test & examination results C. supplementary essential variables (when notch toughness is required)
4. What is the earliest Edition of Section IX recognized by the current edition?
A. 1958 B. 1992 C. 1987 D. 1962
5. New Welding Procedure Specifications must meet the _________ Edition and Addenda of Section IX.
A. 1962 B. current C. 1986 D. 1995
6. Each ___________ shall conduct the tests required by Section IX to qualify the WPS’s used during the construction, alteration, or repair.
A. Welder or welding operator B. Manufacturer or contractor C. Inspector D. All of the above
7. The records of procedure, welder and welding operator qualification must be available to the __________.
A. Manufacturer B. Welder C. Authorised Inspector D. Foreman
8. A welder qualifying with a groove weld in plate in the 4G position is qualified to weld groove welds in plate and pipe over 24”O.D. in at least the ________ positions.
A. Vertical B. Flat & horizontal C. Flat & overhead D. Horizontal
9. A welder qualifying with plate fillet welds in the 3F and 4f positions is qualified to weld groove welds in plate in the ____________ positions.
A. Flat only B. Flat and horizontal C. Flat and vertical D. None of the above
10. A welder qualifying by making a groove weld on pipe with an O.D. of ¾” in the 5G position is qualified to weld groove welds in:
A. ½” O.D. Pipe in the overhead position B. 6” O.D. Pipe in the vertical position C. ¾” O.D. pipe in the horizontal position D. None of the above
11. In general, qualification on groove welds also qualifies a welder to make:
A. Stud welds B. Overhand welds C. Fillet welds D. All of the above
12. Charpy V-notch tests are performed to determine a weldment’s
A. Tensile strength B. Ductility C. Notch toughness D. All of above
13. A welder making a groove weld using the SAW process on P1 materials may be qualified using radiography.
A. True B. False
14. When a tensile specimen breaks in the base metal outside of the weld or fusion line, the strength recorded may be at most ____ below the specified tensile and be accepted.
A. 3.5% B. 0.5% C. 5% D. All of the above
15. Guided-bend specimens shall have no open defects in the weld or heat effected zone exceeding __________ measured in any direction on the convex surface of the specimen after bending.
A. 1/16” B. 3/32” C. 1/8” D. None of the above
16. When using radiographs to qualify welder, the acceptance standards used are found in:
A. ASME Section V B. ASME Section IX C. ASME Section VII D. The referencing code
17. A WPS must describe:
A. Essential variables B. Nonessential variables C. Supplementary essential variable when required for notch toughness D. All of the above
18. A PQR must describe:
A. Nonessential variables B. Essential variables C. Results of Welder Qualification tests D. Project description & NDE methods
19. The _______ must certify the PQR as accurate.
A. Inspector B. Manufacturer or contractor C. Welder D. All of the above
20. For the SMAW process ____________ is an essential variables for the WPS.
A. Groove design B. Post Weld Heat Treatment C. Root spacing D. Method of cleaning
21. For the SAW process ______________ is an essential variable for the WPS.
A. Supplemental powdered filler metal (if used) B. Filler metal diameter C. Preheat maintenance D. Addition or deletion of peening
22. The basic purpose of testing a welder is to establish the welder’s _____________.
A. Knowledge of welding requirements B. Ability to deposit sound weld metal C. Mechanical ability to operate equipment D. General attitude toward welding inspectors
23. The record of a welder’s performance test is called a _______.
A. PQR B. WQR C. WPS D. WPQ
24. If a welder qualified with the SMAW process on Jan. 1, 1994 and last welded with SMAW on March 15, 1994, would he still be qualified on October 7, 1994?
A. Yes B. No.
25. A welder qualifying with a groove weld welded from both sides is qualified to weld ________________.
A. Without backing B. With all base metals C. With backing only D. With P1 backing only
26. Immediate retests of welders’ qualifications coupons:
A. Must use the same method B. May use any method C. Are not allowed D. Require Inspector approval
27. Welder performance qualification records must describe all the ___________ variables specified.
A. Essential & nonessential B. Nonessential C. Essential D. Brazing
28. A welder depositing ½” of weld metal with the SMAW process is qualified to deposit up to ____________ of weld metal.
A. 8” B. Max to be welded C. 1” D. ½”
29. “P” numbers are used to designate groups of:
A. Electrodes B. Flux C. Base metals D. Joints
30. A welder qualifying by welding P-No. 21 to P-No.21 is qualified to weld:
A. P-1- P-11 to P-1 – P –11 B. P-8 – P8 C. P-21 – P-25 TO P-21-P-25 D. P21 to P21 only
31. Welding electrodes are grouped in Section IX by:
A. AWS class B. ASME specification C. SFA D. “F” number
32. Ferrous weld metal chemical composition may be designated using:
A. “P” number B. Welder I.D. C. “A” number D. Page number
33. For welder qualifications with the SMAW process _________ is an essential variable.
A. Base metal thickness B. Peening C. P-number D. Electrode diameter
34. Each welder must be assigned a(n):
A. P number B. Unique identifier C. Hood & gloves D. Inspector
35. May a welder, qualified in the 2G position on ¼ inch thick plate, weld a 1 inch outside diameter pipe, ¼ inch thick in the horizontal position without re-qualification?
A. Yes B. No C. Not enough information provided D. Yes, provided pipe is carbon steel, P#1
36. What is the difference between gas metal arc-welding and gas tungsten arc-welding processes?
A. GMAW uses a continuously fed filler metal as electrode and GTAW a tungsten electrode B. The SFA specification of the filler metal C. The F-number of the filler metal D. GTAW is run with gas; gas is optional with GMAW
37. A welder has been tested in the 6-G position, using as E-7018 F-4 electrode, on 6” Sch 160 (0.718” nom) SA 106B pipe. Is this welder qualified to weld a 2” 300# ANSI schedule 80 bore flange to a 2” Schedule 80 SA 106 B nozzle neck?
A. Yes B. No C. Not enough information provided D. Yes, provided a backing strip is provided in the 2” weld.
38. May a welder who qualified using a doublegroove weld, make a single V-groove weld without backing?
A. Yes B. No C. Not enough information provided D. Yes, because backing is not an essential variable for a welder
39. May a GTAW welder be qualified by radiography, in lieu of bend tests? The test coupon will be P-22 material and the production welds will be P-22 also.
A. Yes B. No C. Not enough information provided D. Yes, provided the P-22 is welded with F22 fillers
40. Who is responsible for qualification of welding procedures, welders and welding operators?
A. The Inspector B. The A.I. C. The Shop Foreman D. The Manufacturer of Contractor
41. A welding electrode has the marking E-6010. The “1” marking indicates:
A. Flat position only B. Horizontal position only C. All positions D. Only good for heat treated welds
42. May a FCAW welder qualified using UT, be used to weld in production?
A. Yes, welder can be used B. No welder cannot be used C. Yes, if welder is using GMAW (Short Arc) D. Yes, if welder is qualified with backing
43. A welder may deviate from the parameters specified in a WPS if they are a nonessential variable.
A. True B. False
44. What is the number of transverse guided bend tests required for Performance Qualification in a 6G position?
A. 2 B. 4 C. 6 D. 3
45. What positions are necessary to qualify a welder for all position pipe welding?
A. 3G and 4G B. 2G and 5G C. 3G and 1G D. 4G and 5G
46. What ASME Code Section has welding electrode storage requirements?
A. ASME IX B. ASME VIII C. ASME B31.1 D. ASME II Part C
47. A repair organization has a WPS which states it is qualified for P-8 to P-8 material welded with E308, E308L, E309, E316, electrodes (SMAW process). The PQR, supporting this WPS, states the weld test coupons were SA240 Type 304L material, welded with E308 electrodes. Is the WPS properly qualified for the base material listed?
A. Yes B. No C. Not enough information given D. Yes, if properly heat treated
48. May a GMAW, short circuit transfer, welding procedure be qualified using realtime ultrasonics?
A. Yes B. No C. Not enough information given D. Yes, provided bend tests are done
49. Three arc-welding processes are:
A. BMAW, SMAW, EFGAW B. FCAW, SAW, ESW C. SMAW, GTAW, PAW D. PTAW, SLAW, PEAW
50. A welder was qualified with a P-1 test coupon using SMAW E 7018 electrodes. May the welder weld P-4 material using E8028 electrodes with backing in production? (Assume the P-4 procedure using E8028 electrodes has been qualified)
A. Yes B. No C. Not enough information provided D. None of the above
51. Is a welding procedure qualified under the 1965 ASME Code Section IX still applicable?
A. Yes B. No, must be re-qualified C. Is only applicable for 1965 pressure vessels D. Cannot be used for new construction – repairs only
52. What are the various positions in which a welder may qualify for plate groove welds?
A. 1G B. 3G C. 4G D. All of the above
53. You are reviewing a WPQ (QW-484) for a welder testing in the 6-G position, on SA-53 grade B pipe (TS-60,000 psi). The test results indicate the following: No.1 Tensile developed 51,000 psi, broke in the weld No.2 Tensile developed 56,900 psi, broke in base metal No.1 Transverse root bend satisfactory No.2 Transverse face bend satisfactory Will this test qualify the welder?
A. Yes B. No C. Not enough information given D. Tension test is acceptable but No.1 is unacceptable
54. What are the primary classifications of guided-bend tests permitted by the Code?
A. Side and Transverse B. Face and Root C. Transverse and Longitudinal D. Side and Face
55. A welder qualified by welding in the 5G position is qualified for what position on plate?
A. F,H,OH B. F,V,OH C. V,OH,SP D. H,V,OH
56. Which of the following is a covered electrode?
A. E6010 B. E7018 C. E9028 D. All of the above
57. Applicable essential variables must be documented on which of the following?
A. The WPS B. The PQR C. The WPQ D. All of the above
58. In performance qualification of pipe welds to ASME Section IX, which positions require more than two guided bend specimens for qualification?
A. 5G and 6G B. 2G and 4F C. 4G and 5G D. None of the above
59. Name two defects that would cause visual rejection of a welder’s test pipe or plate?
A. Porosity, underfill B. Lack of penetration/fusion C. Slag, overlap D. Any of the above
60. A variable that, when changed will cause a change in the mechanical properties of the weldment is called a:
A. Essential variable B. Non-essential variable C. Supplementary essential variable D. All of the above
61. The test that determines the ultimate strength of groove-weld joints is a:
A. Notch Toughness Test B. Tension Test C. Fillet Weld Test D. Guided-Bend Test
62. The procedure qualification test is used to determine:
A. The skill of the welder B. That the proposed production weldment is capable of having the required properties C. The corrosion-resistance of the proposed weldment D. None of the above
63. A change in a supplementary essential variable requires re-qualification, when notch-toughness is a consideration.
A. True B. False
64. When using Macro-examination of fillet weld tests, the weld and the HAZ must not reveal cracks when magnified at:
A. 5X B. 2X C. 10X D. No magnification is required – visual examination is required, only
65. A non-essential variable may be changes without re-qualification because:
A. Nobody cares about non-essential variables B. The welder is allowed to change variables at his discretion C. Non-essential variables do not affect the mechanical or notch-toughness properties D. Non-essential variables cannot be changes without re-qualification
66. A WPS must only address essential and, if applicable, supplementary essential variables.
A. True B. False
67. The data recorded on a PQR (non-editorial) may be changed provided :
A. The AI approves B. The test data on a PQR is a record of what occurred and should never be changed. Only editorial information can be changed on a PQR. C. The API 510 inspector approves D. The date of the WPS is changed
68. Tension tests may be used in lieu of bend tests to qualify welders or welding operators.
A. True B. False
69. A groove weld bend test reveals a linear indication on the face of the bend surface that measures exactly 1/8” long. No other indications are seen. Does this coupon pass or fail?
A. Pass B. Fail
70. Unless notch-toughness is a consideration, a qualification in any position qualifies a welding procedure for all positions.
A. True B. False
71. The purpose of a WPS and PQR is to determine if a welder has the skill necessary to make sound production welds.
A. True B. False
72. Welders can be qualified by radiograph when using P 6X materials?
A. True B. False
73. It is permissible to sub-contract welding of coupons as well as other work to prepare coupons.
A. yes B. No
74. Variable QW 402.4 for SMAW procedure qualification is a ___________ variable.
A. Essential B. Non-essential C. Supplemental essential D. None of the above
75. Variable QW 404.24 for SAW procedure qualification is an ____________variable.
A. Essential B. Non-Essential C. Supplemental essential D. None of the above
76. Each manufacturer must certify the PQR (by signature) indicating that the information given is true and correct.
A. True B. False
77. Welder variable QW-405.1 (for welder qualifying with the SMAW process) is a __________ variable.
A. Essential B. Non-essential C. Supplemental essential D. None of the above
78. The purpose of a WPS and PQR is to determine if a proposed weldment to be used in construction is capable of providing the required properties for the intended application.
A. True B. False
79. A qualification in a 4G position qualifies a welder for all groove weld positions.
A. True B. False
80. A WPS must address all applicable nonessential variables.
A. True B. False
81. Groove weld coupons shall be tested by macro-examination when qualifying a welding procedure.
A. True B. False
82. A welding procedure must be qualified with impact tests only when required by the applicable construction code, such as ASME VIII Div.1.
A. True B. False
83. A welder qualified to weld in the 2G position on pipe would have to be qualified in which of the additional positions to qualify for all position groove welding on pipe?
A. 1G B. 2G C. 5G D. 6G E. All of the above
84. The maximum preheat temperature decrease allowed without re-qualification of a GMAW groove weld procedure is:
A. 500F B. 1000F C. 1250F D. 1500F E. None of the above
85. A welder is qualified to weld all thicknesses of material when:
A. The test is any thickness above 3/8 inch B. The test thickness was ½ inch C. The test thickness was ¾ inch or over D. The test pipe wall thickness was 5/8 inch and nominal pipe size was over ½ inches
86. What is the maximum defect permitted on the convex surface of a welder qualification bend test after bending except for corner cracks and corrosion resistant weld overlay?
A. ¼ inch B. 1/8 inch C. 1/16 inch D. 3/16 inch E. No defects are allowed
87. What period of inactivity from a given welding process requires the welder to requalify in that process?
A. 3 months B. 6 months C. 9 months D. 12 months E. As stated by the AI
88. Notch-toughness requirements are mandatory:
A. For heat treated metals B. For quenched and tempered metals C. For hardened and tempered metals D. For annealed and tempered metals E. When specified as required by the referencing Code Section
89. A welder qualified for SMAW using an E7018 electrode is also qualified to weld with:
A. E7015 B. E6011 C. E6010 D. E7024 E. All of the above
90. Macro examination of an etched fillet weld section for performance qualification is acceptable if the examination shows:
A. Complete fusion and freedom from cracks, excepting linear indication not exceeding 1/32 inch at the root. B. Concavity or convexity no greater than 1/16 inch C. Not more than 1/8” difference in leg lengths D. All of the above E. Both B and C above
91. Each manufacturer or contractor is responsible for the welding or brazing done by his organization. Whenever these words are used in Section IX, they shall include:
A. Designer or architect B. Designer or installer C. Architect or installer D. Installer or assembler E. Assembler or designer
92. For P-11 materials, weld grooves for thicknesses ___________ shall be prepared by thermal processes, when such processes are to be employed during fabrication.
A. Less than 5/8 inch B. 5/8 inch C. 1 inch D. 1 ¼ inches E. None of the above
93. A SWPs may be used in lieu of a manufacturer qualified WPS when:
A. Approved by the Inspector’s Supervisor B. Allowed by ASME V C. One test coupon is tension tested per Article V D. Compliance to Article V and Appendix E of ASME IX is shown
94. A change in a non-essential variable requires recertification of the PQR
A. True B. False
95. Reduced-section tensile test specimens conforming to QW-462.1 (b) may be used on all thicknesses of pipe having an outside diameter greater than:
A. 2 inches B. 21/2 inches C. 3 inches D. 31/2 inches E. 4 inches
96. Groove weld test may be used for qualification of welders. Which of the following shall be used for evaluation?
A. Only bend tests B. Only radiography C. Both radiography and bend tests D. Either bend tests or radiography E. None of the above
97. Under which of the following conditions can a welder be qualified during production work?
A. A 6” length of the first production groove weld may be qualified by radiography B. A bend test coupon may be cut from the first 12” length of weld C. A macro examination may be taken from the first 3” of weld length D. None of the above
98. Two plate tensile test specimens have been tested and found to be acceptable. The characteristics of each specimen are as follows: Specimen 1: Width of 0.752”; thickness of 0.875”; ultimate tensile value of 78.524 psi Specimen 2: Width of 0.702”; thickness of 0.852”; ultimate tensile value of 77,654 psi What is the ultimate load for each specimen that was reported on the laboratory report?
A. 51,668 & 46,445 B. 67,453 & 56,443 C. 78,524 & 77,654 D. None of the above
99. Which of the following welding processes are currently not permitted to be used with SWPs as referenced in Appendix E of ASME IX?
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1) API 570 covers inspection, repair alteration, and re-rating procedures for metallic piping systems that __________.
a) Are being fabricated b) Does not fall under ASTM B31.3 c) Have been in-service. d) Has not been tested
2) API 570 was developed for the petroleum refining and chemical process industries.
a) It shall be used for all piping systems b) It may be used, where practical, for any piping system. c) It can be used, where necessary, for steam piping d) It may not be used unless agreed to by all parties
3) API 570 __________ be used as a substitute for the original construction requirements governing a piping system before it is placed in-service.
a) Shall not. b) Should c) May d) Can
4) API 570 applies to piping systems for process fluids, hydrocarbons, and similar flammable or toxic fluid services. Which of the following services is not specifically applicable?
a) Raw, intermediate, and finished petroleum products b) Water, steam condensate, boiler feed water. c) Raw, intermediate, and finished chemical products d) Hydrogen, natural gas, fuel gas, and flare systems
5) Some of the classes of piping systems that are excluded or optional for coverage under API 570 are listed below. Which one is a mandatory included class?
a) Water b) Catalyst lines. c) Steam d) Boiler feed water
6) The __________ shall be responsible to the owner-user for determining that the requirements of API 570 for inspection, examination, and testing are met.
a) Piping Engineer b) Inspector. c) Repair Organisation d) Operating Personnel
7) Who is responsible for the control of piping system inspection programs, inspection frequencies and maintenance of piping?
a) Authorised Piping Inspector b) Owner-user. c) Jurisdiction d) Contractor
8) An authorised piping inspector shall have the following qualifications. Pick the one that does not belong in this list:
a) Four years of experience inspecting in-service piping systems. b) High school education plus 3 years of experience in the design, construction, repair, operation, or inspection of piping systems c) Two year certificate in engineering or technology plus 2 years of experience in the design, construction, repair, operation, or inspection of piping systems d) Degree in engineering plus one year experience in the design, construction, repair, operation, or inspection of piping systems
9) Risk based inspections include which of the following:
a) Likelihood assessment b) Consequence analysis c) Operating and inspection histories d) All of the above.
10) An RBI assessment can be used to alter the inspection strategy provided:
a) The degradation methods are identified b) The RBI is fully documented c) A third party conducts the RBI d) Both A and B above.
11) Which one of the following is not a specific type of an area of deterioration?
a) Rectifier performance. b) Injection points c) Deadlegs d) Environmental cracking
12) Injection points subject to accelerated or localised corrosion may be treated as __________.
a) The focal point of an inspection circuit b) Separate inspection circuits. c) Piping that must be renewed on a regular schedule d) Locations where corrosion inhibitors must be used
13) The recommended upstream limit of inspection of an injection point is a minimum of:
a) 12 feet or 3 pipe lengths whichever is smaller b) 12 inches or 3 pipe diameters whichever is smaller c) 12 inches or 3 pipe diameters whichever is greater. d) 12 feet or 3 pipe lengths which is greater
14) The recommended downstream limit of inspection of an injection point is a minimum of
a) Second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction whichever is less. b) Second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction whichever is greater c) Second change in flow direction past the injection point, or 25 inches beyond the first change in flow direction whichever is less d) Second change in flow direction past the injection point, or 25 inches beyond the first change in flow direction whichever is greater
15) Select thickness measurement locations (TMLs) within injection point circuits subjected to localised corrosion according to the following guidelines. Select the one that does not belong.
a) Establish TMLs on appropriate fittings within the injection point circuit b) Establish at least one TML at a location at least 25 feet beyond the downstream limit of the injection point. c) Establish TMLs on the pipe wall at location of expected pipe wall impingement or injected fluid d) Establish TMLs at both the upstream and downstream limits of the injection point circuit
16) What are the preferred methods of inspecting injection points ?
a) Radiography and / or ultrasonics. b) Hammer test and / or radiograph c) Ultrasonics and / or liquid penetrant d) Liquid penetrant and / or eddy current
17) During periodic scheduled inspections, more extensive inspection should be applied to an area beginning __________ upstream of the injection nozzle and continuing for at least __________ pipe diameters downstream of the injection point.
a) 10 inches, 20 b) 12 feet, 10 c) 12 inches, 10. d) 10 feet, 10
18) Why should deadlegs in piping be inspected?
a) API 510 mandates the inspection of deadlegs b) Acid products and debris build up in deadlegs c) The corrosion rate in deadlegs can vary significantly from adjacent active piping. d) Caustic products and debris build up in deadlegs
19) Both the stagnant end and the connection to an active line of a deadleg should be monitored. In a hot piping system, why does the high point of a deadleg corrode and need to be inspected?
a) Corrosion occurs due to directed currents set up in the deadleg b) Erosion occurs due to convective currents set up in the deadleg c) Corrosion occurs due to convective currents set up in the deadleg. d) Erosion occurs due to directed currents set up in the deadleg
20) What is the best thing to do with deadlegs that are no longer in service?
a) Ultrasonically inspect often b) Radiograph often c) Inspect often d) Remove them.
21) What are the most common forms of corrosion under insulation (CUI).
a) Localised corrosion of non-ferrous metals and chloride stress corrosion cracking of carbon steel b) Localised corrosion of chrome-moly steel and chloride stress corrosion cracking of ferritic stainless steel c) Localised corrosion of carbon steel and chloride stress corrosion cracking of austenitic stainless steel. d) Localised corrosion of nickel-silicon alloy and caustic stress corrosion of austenitic stainless steel
22) What climatic area may require a very active program for corrosion under insulation?
a) Cooler northern continent locations b) Cooler direr, mid-continent locations c) Warmer, marine locations. d) Warmer drier, desert locations
23) Certain areas and types of piping systems are potentially more susceptible to corrosion under insulation. Which of the items listed is not susceptible to CUI?
a) Areas exposed to mist over-spray from cooling water towers b) Carbon steel piping systems that normally operate in-service above 250 degrees but are in intermittent service c) Deadlegs and attachments that protrude from insulated piping and operate at a different temperature than the temperature of the active line d) Carbon steel piping systems, operating between 250 degrees F and 600 degrees F.
24) What location is subject to corrosion under insulation and inspection contributes to it?
a) Locations where pipe hangers and other supports exist b) Locations where insulator has been stripped to permit inspection of the piping c) Locations where insulation plugs have been removed to permit piping thickness measurements. d) Locations where there is damaged or missing insulation jacketing
25) Soil-to-air (S/A) interfaces for buried piping are a location where localised corrosion may take place. If the buried part is excavated for inspection, how deep should the excavation be to determine if there is hidden damage?
a) 12 to 18 inches b) 6 to 12 nches. c) 12 to 24 inches d) 6 to 18 inches
26) At concrete-to-air and asphalt-to-air interfaces of buried piping without cathodic protection, the inspector look for evidence that the caulking or seal at the interface has deteriorated and allowed moisture ingress. If such a condition exists on piping systems over __________ years old, it may be necessary to inspect for corrosion beneath the surface before resealing the joint.
a) 8 b) 5 c) 15 d) 10
27) An example of service-specific and localised corrosion is:-
a) Corrosion under insulation in areas exposed to steam vents b) Unanticipated acid or caustic carryover from processes into non-alloyed piping c) Corrosion in deadlegs d) Corrosion of underground piping at soil-to-air interface where it ingresses or egresses.
28) Erosion can be defined as:
a) Galvanic corrosion of a material where uniform losses occur b) Removal of surface material by action of numerous impacts of solid or liquid particles c) Gradual loss of material by a corrosive medium acting uniformly on the material surface d) Pitting on the surface of a material to the extent that a rough uniform loss occurs
29) A combination of corrosion and erosion results in significantly greater metal loss that can be expected from corrosion or erosion alone. This type of loss occurs at:
a) High-velocity and high-turbulence areas
b) Areas where condensation or exposure to wet hydrogen sulphide or carbonates occur
c) Surface-to-air interfaces f buried piping
d) Areas where gradual loss of material occurs because of a corrosive medium
30) Environmental cracking of austenite stainless steels is caused many times by:-
a) Exposing areas to high-velocity and highturbulence streams b) Excessive cyclic stresses that are often very low c) Exposure to chlorides from salt water, washup water, etc. d) Creep of the material by long time exposure to high temperature and stress
31) When the inspector suspects or is advised that specific piping circuits may be susceptible to environmental cracking, the inspector should:
a) Call in a piping engineer for consultation. b) Investigate the history of the piping circuit. c) Obtain advice from a Metallurgical Engineer. d) Schedule supplemental inspections.
32) If environmental cracking is detected during internal inspection of pressure vessels, what should the inspector do?
a) The inspector should designate appropriate piping spools upstream and downstream of the vessel to be inspected if piping is susceptible to environmental cracking. b) The inspector should consult with a metallurgical engineer to determine extent of the problems c) The inspector should review history of adjacent piping to determine if it has ever been affected. d) The inspector should consult with a piping engineer to determine the extent of the problems.
33) If external or internal coatings or refractory liners on a piping circuit are in good condition, what should an inspector do?
a) After inspection, select a portion of the liner for removal b) The entire liner should be removed for inspection c) Selected portions of the liner should be removed for inspection d) After inspection, if any separation, breaks, holes or blisters are found, it may be necessary to remove portions of the lining to determine the condition under it.
34) What course of action should be followed it a coating of coke is found on the interior of a large pipe of a reactor on a Fluid Catalytic Cracking Unit?
a) Determine whether such deposits have active corrosion beneath them. If corrosion is present, thorough inspection in selected areas may be required. b) The coke deposits should be removed from the area for inspection. c) The coke deposits may be ignored – the deposits will probably protect the line from corrosion. d) Consult with a Process Engineer and a Metallurgist on the necessity of removing the coke deposits.
35) Fatigue cracking of piping systems may result from
a) Embrittlement of the metal due to it operating below its transition temperature b) Erosion or corrosion / erosion that thin the piping where it cracks c) Excessive cyclic stresses that are often well below the static yield strength of the material d) Environmental cracking caused by stress corrosion due to the presence of caustic, amine, or other substance.
36) Where can fatigue cracking typically be first detected?
a) At points of low-stress intensification such as reinforced nozzles b) At points of high-stress intensification such as branch connections c) At points where cyclic stresses are very low d) At points where there are only bending or compressive stresses.
37) What are the preferred NDE methods for detecting fatigue cracking?
a) Eddy current testing ultrasonic A-scan testing, and / or possibly hammer testing b) Liquid penetrant testing, magnetic particle testing and / or possibly acoustic emission testing. c) Visual testing, eddy current testing and / or possibly ultrasonic testing d) Acoustic emission testing, hydro-testing, and / or possibly ultrasonic testing.
38) Creep is dependent on:
a) Time, temperature, and stress b) Material, product contained, and stress c) Temperature, corrosive medium, and load d) Time, product contained and load
39) An example of where creep cracking has been experienced in the industry is in the problems experienced with cracking of 1.25 % Chrome steels operating at temperatures above __________ °F.
a) 500 b) 900 c) 1000 d) 1200
40) Brittle fracture can occur in carbon, low-alloy and other ferritic steels at or below __________.
a) 140 degree b) Ambient c) 100 degree d) 30 degree
41) Water and aqueous solutions in piping systems may freeze and cause failure because of the
a) Expansion of these materials b) Contraction of these materials c) Construction of these materials d) Decrease of these materials
42) Different types of inspection and surveillance are appropriate depending on the circumstances and the piping system. Pick the one that does not belong in the following list:-
a) Internal and external visual inspection b) Thickness measurement inspection c) Vibrating piping inspection d) Chemical analysis inspection
43) Internal visual inspections are __________ on piping unless it is a large diameter transfer line, duct, catalyst line or other large diameter piping system.
a) The most effective inspection b) The most useful means of inspection c) Not normally performed d) The major means of inspection
44) Name an additional opportunity for a normal non-destructive internal inspection of piping.
a) When the piping fails and the interior is revealed b) When maintenance asks for an internal inspection c) When piping flanges are disconnected d) When a fire occurs and the pipe is in the fire
45) Why is thickness measurement inspection performed?
a) To satisfy jurisdictional requirements b) To determine the internal condition and remaining thickness of the piping components c) To determine the external condition and amount of deposits inside the piping
d) To satisfy heat transfer requirements of the piping
46) Who performs a thickness measurement inspection?
a) The operator or control man
b) The inspector or examiner
c) The maintenance workers or supervisor
d) The Jurisdiction or OSHA
47) When corrosion product build-up is noted during an external visual inspection at a pipe support contact area, lifting of such supports may be required for inspection. When doing this, care should be:
a) Exercised if the piping is in-service
b) Used when determining the course of action
c) Practiced so as not to disturb the supports
d) Taken that a complete record of the problem is made
48) Qualified operating or maintenance personnel also may conduct external visual inspections when:
a) Satisfactory to the owner-user
b) Acceptable to the inspector
c) Agreeable to the maintenance supervisor
d) Permissible to the operation supervisor
49) Who would normally report vibrating or swaying piping to engineering or inspection personnel?
a) Operating personnel b) Maintenance personnel c) Jurisdictional personnel d) OSHA personnel
50) Thermography is used to check for:
a) Vibrating sections of the piping system b) Detecting localised corrosion in the piping system c) Abnormal thermal expansion of piping systems d) Hot spots in refractory lined piping systems
51) Thickness measurement locations (TMLs) are specific __________ along the piping circuit where inspections are to be made
a) Points b) Areas c) Items d) Junctures
52) The minimum thickness at each TML can be located by:
a) Electromagnetic techniques b) Ultrasonic scanning or radiography c) Hammer testing d) MT and / or PT
53) Where appropriate, thickness measurements should include measurements at each of __________ on pipe and fittings:
a) Two quadrants b) Three locations c) Four quadrants d) Six points
54) Where special attention should be placed when taking thickness measurements of an elbow?
a) The outlet end b) The inlet end c) The inside and outside radius d) The sides
55) TMLs should be marked on inspection drawings and __________ to allow repetitive measurements
a) On the inspectors notes b) On a computer system c) On the piping system d) On maintenance department charts
56) What is taken into account by an experienced inspector when selecting TMLs?
a) The amount of corrosion expected b) The patterns of corrosion that would be expected c) The number and the cost of reading the TMLs d) Whether the TMLs are easily accessed
57) In theory, a piping circuit subject to perfectly uniform corrosion could be adequately monitored with __________ TMLs.
a) 1 b) 2 c) 3 d) 4
58) More TMLs should be selected for piping systems with any of the following characteristics:
a) Low potential for creating a safety or environmental emergency in the event of a leak. b) More complexity in terms of fittings, branches, deadlegs, and injection points, etc. c) Relatively non-corrosive piping systems d) Long, straight-run piping systems
59) Fewer TMLs can be selected for piping systems with any of the following characteristics:
a) More complexity in terms of fittings, branches, deadlegs, and injection points, etc. b) Higher expected or experienced corrosion rates c) Long, straight-run piping systems d) Higher potential for localised corrosion
60) TMLs can be eliminated for piping systems with the following characteristics:
a) Higher potential for creating a safety or environmental emergency in the event of a leak. b) Low potential for creating a safety or environmental emergency in the event of a leak. c) Extremely low potential for creating a safety of environmental emergency in the event of a leak. d) More complexity in terms of fittings, branches, deadlegs, and injection points, etc.
61) What is usually the most accurate means for obtaining thickness measurements on installed pipe larger than NPS 1?
a) MT b) UT c) PT d) ET
62) What thickness measuring technique does not require the removal of some external piping insulation?
a) AE b) UT c) ET d) RT
63) When ultrasonic thickness measurements are taken above __________ degrees F, instruments couplants, and procedures should be used that will result in accurate measurements at the higher temperature
a) 150 b) 175 c) 200 d) 250
64) Typical digital thickness gages may have trouble measuring thickness less than __________ inches.
a) 0.2188 b) 0.1875 c) 0.1562 d) 0.1250
65) When pressure testing of piping systems are conducted, they shall be performed in accordance with the requirements of:
a) ASME B31.3 b) ASME B&PV Code, Section VIII c) SA B16.5 d) API 510
66) If a lower pressure test (lower than prescribed by code) is used only for tightness of piping systems, the __________ may designate the pressure
a) Owner-user b) Inspector c) Jurisdiction d) Contractor
67) The preferred medium for a pressure test is __________:
a) Steam b) Air c) Water d) Hydrocarbon
68) If a non-toxic hydrocarbon (flammable) is used as the test medium, the liquid flash point shall be at least __________ °F or greater.
a) 95 b) 100 c) 110 d) 120
69) Piping fabricated of or having components of 300 series stainless steel should be tested with __________.
a) Water with a pH of 4 b) Water with a pH of 6 c) Water with a chloride content of less than 400 ppm chlorides d) Steam condensates
70) For sensitised austenitic stainless steel, piping subject to polythionic stress corrosion cracking, consideration should be given to using __________ for pressure testing
a) An acidic-water solution b) An alkaline-water solution c) A water with a pH of 5 d) A water with a pH of 4
71) When a pipe requires post weld heat treatment, when should the pressure test be performed?
a) During heat treatment b) Before any heat treatment c) After any heat treatment d) No test is required
72) During a pressure test, where test pressure will exceed the set pressure of the safety relieve valve or valves on a piping system, the safety relief valve or valves should be __________ when carrying out the test.
a) Altered by screwing down the adjusting screw b) Reset to exceed the test pressure c) Checked or tested d) Removed or blanked
73) When using block valves to isolate a piping system for pressure test, what precaution should be taken?
a) Do not use a globe valve during a test b) Make sure the packing gland of the valve is tight c) Do not exceed the permissible seat pressure of the valve d) Check the bonnet bolts to make sure they are tight
74) Several methods may be used to verify that the correct alloy piping is in a system. Pick the incorrect method from the list below:
a) Holography b) Optical spectrographic analyser c) X-ray fluorescent analyser d) Chemical spot checking
75) Name a part of a piping system that thickness measurements are not normally routinely taken.
a) Elbows b) Expansion loops c) Tees d) Valves
76) If environmental cracking is found during inservice inspection of welds, who assesses the problem?
a) Owner-user b) Inspector c) Piping Engineer d) Metallurgist
77) If an inspector finds an imperfection in an original fabrication weld and analysis is required to assess the impact of the weld quality on piping integrity, which of the following may perform the analysis?
a) An API 510 inspector, WPS inspector, A Pressure Vessel Engineer b) An API 570 inspector, a CWI inspector, a piping engineer c) An owner-user, a B31.3 inspector, an industrial engineer d) A Jurisdictional representative, a API 574 inspector, a Chemical Engineer
78) According to API 570, some welds in a piping system that has been subjected to radiography according to ASME B31.3:
a) Will meet random radiograph requirements and will perform satisfactorily in-service without a hydrotest b) Will not meet random radiograph requirements, and will not perform satisfactorily in-service even though hydrotested. c) Will meet random radiograph requirements, and will not perform satisfactorily in-service after a hydrotest d) Will not meet random radiograph requirements, but will still perform satisfactorily in-service after being hydrotested.
79) How should fasteners and gaskets be examined to determine whether they meet the material specifications:
a) All fasteners and gaskets should be checked to see if their markings are correct according to ASME and ASTM standards b) A representative sample of the fasteners and gaskets should be checked to see if their markings are correct according to ASME and ASTM standards c) Purchase records of all fasteners and gaskets should be checked to see if the fasteners and gaskets meet ASME and ASTM standards d) A representative sample of the purchase records of fasteners and gaskets should be checked to see if the fasteners and gaskets meet ASME and ASTM standards.
80) When checking flange and valve bonnet bolts for corrosion, what type of NDT is usually used?
a) RT b) UT c) VT d) AE
81) What course of action is called for when an inspector finds a flange joint that has been clamped and pumped with sealant?
a) Disassemble the flange joint; renew the fasteners and gaskets. The flanges may also require renewal or repair. b) Renew all the fasteners and renew the gasket if leakage is still apparent. c) Check for leakage at the bolts; if re-pumping is contemplated, affected fasteners should be renewed. d) No action is required since the joint has been pumped with a sealant.
82) All process piping systems must be categorised into different classes. On what are the classifications selection based?
a) Requirements of jurisdiction and the proximity of population areas b) Potential safety and environmental effects should a leak occur c) Liability to the owner-user and the requirements of the jurisdiction d) Access to the systems for inspection and closeness to population areas
82) (A) Inspection strategy based on likelihood and consequence of failure is called:
a) RBI b) FFS c) BIR d) MSOS
82) (B) An RBI assessment can be used to __________ the inspection interval limits in Table 1 of API 570 or the extent of the inspection conducted:
a) Increase b) Decrease c) Either a or b above d) None of the above
83) Listed below are several examples of a CLASS 1 piping system. Which one does not belong?
a) Anhydrous hydrogen chloride; b) Hydrofluoric acid c) Piping over or adjacent to water and piping over public throughways d) Distillate and product lines to and from storage and loading
84) Of the three classification of piping systems, which includes the majority of unit processes and selected off-site piping?
a) Class 3 b) Combination of classes 1 and 2 c) Class 1 d) Class 2
85) Class 3 piping is described as being in services:
a) With the highest potential of resulting in an immediate emergency if a leak occurs. b) That are flammable but do not significantly vaporise when they leak and are not located in high-activity areas c) That are not flammable and pose no significant risk to populated areas d) That are not in classes 1 and 2.
86) Who establishes inspection interval for thickness measurements, external visual inspections and for internal and supplemental inspections?
a) Piping engineer b) Owner-user or the inspector c) Chemical Engineer d) Piping engineer and the jurisdiction
87) Thickness measurement inspection should be scheduled based on the calculation of not more than
a) One half the remaining life determined from corrosion rates or the maximum interval of 5 years whichever is shorter. b) One half the remaining life determined from corrosion rates or the maximum interval allowed by API 570 in Table 1, whichever is shorter c) One fourth the remaining life determined from corrosion rates or the maximum interval of 10 years whichever is shorter. d) One quarter the remaining life determined from corrosion rates or the maximum interval allowed by API 570 in Table 1, whichever is shorter.
88) For external inspections for potential corrosion under insulation (CUI) on Class 1 systems, the examination should include at least __________ percent of all suspect areas and __________ percent of all areas of damaged insulation.
a) 50, 75 b) 50, 33 c) 75, 50 d) 25, 10
89) Piping systems that are known to have a remaining life of over __________ years or that are protected against external corrosion need not have insulation removed for the periodic external inspection.
a) 10 b) 15 c) 5 d) 20
90) For Class 3 piping systems, the examination for corrosion under insulation (CUI) should include at least __________ percent of all suspect areas.
a) 50 b) 30 c) 10 d) 0
91) For Class 2 piping, the extent of CUI inspections on a system operating at – 45oF will be:
a) 75% of damaged areas, 50% of suspect areas b) 50% of suspect areas, 33% of damaged areas c) 33% of damaged areas, 50% of suspect areas d) None of the above
92) Small bore piping (SBP) that is Class I shall be inspected
a) Where corrosion has been experienced b) At the option of the inspector c) To the same requirements as primary process piping d) Only if it has dead legs
93) Inspection of small bore piping (SBP) that is secondary and auxiliary (associated with instruments and machinery) is
a) Only required where corrosion has been experienced b) Optional c) Only if it has dead legs d) Only if it is threaded
94) If an inspector finds threaded small bore piping (SBP) associated with machinery and subject to fatigue damage, he should:
a) Plan periodically to assess it and consider it for possible renewal with a thicker wall or upgrade it to welded components. b) Inspect it only if it is corroded and the class of service requires an inspection. c) Call for dismantling the threaded joints for close inspection to determine if any cracks are in the roots of the threads. d) Have all the threaded piping renewed at each inspection period.
95) An eight-inch diameter piping system is installed in December 1979. The installed thickness if measured as 0.34”. The minimum thickness of the pipe is 0.20”. It is inspected 12/83 and the thickness is found to be 0.32”. An inspection 12/87 reveals a loss of 0.01” from the 12/85 inspection. During 12/89 the thickness was found to be 0.29”. The last inspection was during 12/95 and the thickness was found to be 0.26”. What is the long-term corrosion rate of this system?
a) 0.005”/year b) 0.0075”/year c) 0.00375”/year d) 0.0025”/year
96) Using the information in question 95, calculate the short-term corrosion rate:
a) 0.005”/year b) 0.0075”/year c) 0.00375”/year d) 0.0025”/year
97) Using the information in questions 95 and 96, determine the remaining life of the system:
a) 18 years b) 15 years c) 12 years d) 6 years
98) You have a new piping system that has just been installed. It is completely new and no information exists to establish a corrosion rate. Also, information is no available on a similar system. You decide to put the system in service and NDT it later to determine the corrosion rate. How long do you allow the system to stay in service before you take your first thickness readings?
a) 1 month b) 3 months c) 6 months d) 12 months
99) After an inspection interval is completed and if calculations indicate that an inaccurate rate of corrosion has been assumed in a piping system, how do you determine the corrosion rate for the next inspection period?
a) Check the original calculations to find out what the error is in the original assumption. b) Unless the corrosion rate is higher, the initial rates shall be used. c) The corrosion rate shall be adjusted to agree with the actual rate found. d) If the corrosion rate is higher than originally assumed, call in a corrosion specialist.
100) If a piping system is made up of unknown materials and computations must be made to determine the minimum thickness of the pipe, what can the inspector or the piping engineer do t establish the minimum thickness?
a) The lowest grade material and joint efficiency in the applicable code may be assumed for calculations. b) Samples must be taken from the piping and testing for maximum tensile stress and yield strength will determine the allowable stress to be used. c) The piping made of the unknown material must be removed from service and current piping of known material must be installed. d) The piping of unknown material may be subjected to a hydrostatic stress tests while having strain gages on it to determine its yield strength and thus allowable stress.
101) A piping engineer is designing a piping service with high potential consequences if a failure occurs, i.e., a 350 psi natural gas line adjacent to a high density population area. What should he consider doing for unanticipated situations?
a) Have all his calculations checked twice. b) Increase the required minimum thickness. c) Notify the owner-user and the jurisdiction. d) Set up an emergency evacuation procedure.
102) When evaluating locally thinned areas, the surface of the weld includes __________ on either side of the weld or __________ times the minimum measured thickness on either side of the weld, whichever is greater.
a) 0.5”, 3 b) 1”, 2 c) 2”, 1 d) 1.5”, 1.5
103) An inspector finds a thin area in a fabricated 24” diameter pipe. The thin area includes a longitudinal weld in the pipe and is 10 feet long and 2 foot circumferentially. Calculations show that with 0.85 joint factor, the pipe must be repaired, renewed, etc. or the pressure in the pipe must be lowered. The owner does not want to do any hot work on the pipe and he does not wish to lower the pressure. What other course could you follow?
a) Write the results of the inspection up and leave it with the owner.
b) Radiograph the weld 100 % and increase the joint factor to one.
c) Insist that the weld be repaired or renewed or that the pressure be lowered.
d) Call in a regulator agency to force the owner to repair, renew, etc. the line.
104) Piping stress analysis is done during the system’s original design. How can the inspector make use of stress analysis information?
a) An inspector cannot use this information. It is only meaningful to a piping engineer.
b) It can be used to make sure the piping system was originally evaluated and designed correctly.
c) It can be used to concentrate inspection efforts at locations most prone to fatigue or creep damage, and to solve vibration problems.
d) The inspector should use this information to evaluate the need for conducting additional piping stress analysis.
105) You are inspecting a piping system. You find a significant loss of material (a major increase of corrosion rate) in gas oil piping (used as reboiler oil, temperature 500°F) on a Fluid Catalytic Cracking Unit. What is the best course of action for you to take?
a)The losses may be reported to your supervisor for corrective response
b) The losses should be recorded and reported in your final report after the unit has started.
c) It shall be reported to the owner-user for appropriate action.
d) Replace excessively thin piping and note replacement in the final report after unit startup.
106) The __________ shall maintain appropriate permanent and progressive records of each piping system covered by API 570.
a) Inspector
b) Owner-user
c) Jurisdiction
d) Examiner
107) When making repairs and alterations to piping systems, the principles of __________ or the code to which the piping system was built shall be followed:
a) ASME B31.3
b) API 570
c) API 574
d) ASME B&PV Code
108) Repair and alteration work must be done by a repair organisation as defined in API 570 and must be authorised by the __________ prior to its commencement:
a) Jurisdiction
b) Inspector
c) Owner-user
d) Examiner
109) Authorisation for alteration work to a piping system may be given by the inspector after:
a) Notifying the jurisdiction and getting their approval
b) Consulting API 570 and getting the approval of the owner-user
c) Consultation with and approval by a piping engineer
d) Discussing with and consent by an examiner
110) A repair procedure involving welding requires that the root pass of the weld be inspected before continuing the weld. A “hold” on the repair is required at this point. Who designates this “hold?”
a) A metallurgist
b) The owner-user
c) An API 570 inspector
d) The welder supervisor
111) What type of repairs and procedures may the inspector give prior general authorisation to continue (provided the inspector is satisfied with the competency of the repair organization)?
a) Major repairs and minor procedures
b) Limited or routine repairs and procedures
c) Alterations and re-ratings
d) Minor re-ratings and alterations
112) Who approves all proposed methods of design, execution, materials, welding procedures, examination and testing of inservice piping?
a) The jurisdiction or the piping engineer as appropriate
b) The analyst and the operator as appropriate
c) The examiner and the piping programmer as appropriate
d) The inspector or the piping engineer as appropriate
113) Who must give approval for any on-stream welding?
a) Owner-user
b) Jurisdiction
c) Examiner
d) Analyst
114) An inspector finds a crack in the parent metal of a pipe adjacent to a support lug. The pipe was being inspected after a 5 year run. Before repairing, he should:
a) Notify the jurisdiction prior to the start of any repairs
b) Write a detailed procedure for the repair organisations use in repairing the crack
c) Consult with the piping engineer to identify and correct the cause of the crack.
d) Consult with a metallurgist prior to writing a procedure to repair the crack.
115) A full encirclement welded split sleeve designed by a piping engineer may be applied over a damaged or corroded area of a pipe. This is considered a temporary repair. When should a permanent repair be made?
a) If the owner-user designates the welded split sleeve as permanent, it may remain.
b) A full encirclement welded split sleeve is permanent if okayed by the inspector.
c) A full encirclement welded split sleeve is considered a permanent repair.
d) A permanent repair must be made at the next available maintenance opportunity.
116) What type of defect, corrosion, pitting and / or discontinuity should not be repaired by a full encirclement welded split sleeve?
a) A longitudinal check b) A circumferential crack c) Pits that are one half through wall d) General corrosion in the longitudinal direction.
117) If a repair area is localised (for example, pitting or pin-holes) and the specified minimum yield strength (SMYS) of the pipe is not more than __________ psi, a temporary repair may be made by fillet welding a properly designed plate patch over the pitted area:
a) 30,000 psi b) 55,000 psi c) 40,000 psi d) 36,000 psi
118) Insert patches (flush patches may be used to repair damaged or corroded areas of pipe if several requirements are met. One of these is that an insert patch (flush patch) may be of any shape but it shall have rounded corners with __________ minimum radii.
a) 0.375” b) 0.50” c) 0.75” d) 1”
119) An inspector finds a pin-hole leak in a weld during an on-stream inspection of a piping system. A permissible temporary repair is :-
a) The use of plastic steel to seal off the leak b) Driving a wooden plug into the hole c) Screwing a self tapping screw into the hole d) The installation of a properly designed and fabricated bolted leak clamp.
120) Temporary leak sealing and leak dissipating devices shall be removed and the pipe restored to original integrity:
a) As soon as the piping system can be safely removed from service b) At a turnaround or other appropriate time c) When the leak seal and leak dissipating device ceases to work d) As soon as possible – must be done on a safe, emergency shut-down basis
121) Which of the following is NOT an item for consideration by an inspector when a leak sealing fluid (“pumping”) is used for a temporary leak seal repair:
a) Consider the compatibility of the sealant with the leaking material b) Consider the pumping pressure on the clamp (especially when re-pumping) c) Consider the pressure testing of the piping in question d) Consider the number of times the seal area is re-pumped
122) Any welding conducted on piping components in operation must be done in accordance with
a) NFPA 704 b) API Standard 510 c) ASME B31.3 d) API Publication 2201
123) All repair and alteration welding to piping systems shall be done in accordance with the:
a) Exact procedures of ASME B31.3 or to the code to which it was built b) Standards of ASME B31.1 or the code to which it was built c) Principles of ASME B31.3 or the code to which it was built d) Ideals of ASME, NBIC, or API standards
124) Welders and welding procedures used in making piping repairs, etc. shall be qualified in accordance with:
a) ASME B31.3 or the code to which the piping was built b) NBIC or the system to which the piping was built c) NACE or the method to which the piping was built d) ASTM or the law to which the piping was built
125) The repair organisation responsible for welding shall maintain records of welding procedures and welder performance qualifications. These records shall be available to the inspector:
a) At the end of the job b) After the start of welding c) Following the start of welding d) Before the start of welding
126) Preheating to not less than __________ °F may be considered as an alternative to post weld heat treatment for alterations or repairs of P-1, piping initially post weld heat treated as a code requirement (may not be used if the piping was post weld heat treated due to environmental cracking prevention).
a) 150 b) 200 c) 300 d) 350
127) When u sing local PWHT as a substitute for 360-degree banding on local repairs of PWHT’d piping, which of the following items is NOT considered.
a) The application is reviewed, and a procedure is developed by the piping engineer b) The locally PWHT’d area of the pipe must be RT’d or UT’d c) A preheat of 300oF or higher is maintained while welding d) The PWHT is performed for code compliance and not for environmental cracking
128) Piping butt joints shall be:
a) Double spiral fillet welds b) Single fillet lap welds c) Double fillet lap welds d) Full-penetration groove welds
129) When piping components that need repair should be replaced?
a) When enough time remains on a turnaround to allow replacement b) When repair is likely to be inadequate c) When the cost of repair is as high as renewal d) When replacement is preferred by maintenance personnel
130) Fillet welded patches (lap patches) shall be designed by
a) An engineer b) The inspector c) The piping engineer d) The repair organisation
131) Fillet welded lap patches (overlay patches) shall leave:
a) No membrane stresses b) Right-angle corners c) Rounded corners d) Burnished corners
132) Materials used in making welding repairs or alterations __________ be of known weldable quality:
a) May b) Shall c) Should d) Can
133) Acceptance of a welded repair or alteration shall include __________ in accordance with the applicable code and the owner-user’s specification, unless otherwise specified in API 570.
a) Nominal Pragmatic Sizing (NPS) b) NBE c) Safeguards d) Nondestructive examination
134) After welding is completed on a repair or alteration, __________ in accordance with API 570 shall be performed if practical and deemed necessary by the inspector.
a) NPS b) Safety sanctions c) BE d) A pressure test
135) When are pressure tests normally required?
a) Pressure tests are normally required after alterations and any repair b) Pressure tests are normally required after alterations and major repairs c) Pressure tests are normally required after major and minor repairs d) Pressure tests are normally required only as specified by the owner-user
136) When a pressure test is not necessary or practical, what shall be utilised in lieu of a pressure test?
a) NPS b) Nondestructive examination c) Vacuum visual examination d) NBE
137) Special procedure in place of a pressure test after an alteration or repair may be done only after consultation with :-
a) The operations and the repair organisation b) The inspector and the piping engineer c) The jurisdiction d) The examiner and the inspector
138) When it is not practical to perform a pressure test of a final closure weld that joins a new or replacement section of piping to an existing system, several requirements shall be satisfied. Which of the following is NOT one of the requirements?
a) The closure weld is a full-penetration fillet weld between a weld neck flange and standard piping component or straight sections of pipe of equal diameter and thickness, axially aligned, and or equivalent materials. For design cases up to Class 150 and 500oF, slipon flanges are acceptable alternates. b) MT or PT shall be performed on the root pass and the completed butt weld. Fillet welds must have PT / MT on the completed weld. c) The new or replacement piping is pressure tested. d) Any final closure butt weld shall be of 100 % radiographic quality; or angle-beam UT may be used, provide the appropriate acceptance criteria is established.
139) Which of the following is NOT a requirement for re-rating a piping system by changing the temperature or the MAWP:
a) The existing pressure relieving devices are still in place and set as they were originally b) Calculations are performed by the piping engineer or the inspector c) Piping flexibility is adequate for design temperature changes d) A decrease in minimum operating temperature is justified by impact test results, if required by the applicable code.
140) Why is the inspector of buried process piping (not regulated by DOT) different from other process piping inspection ?
a) The insulating effect of the soil increases the possibility of more internal combustion b) Internal corrosion has to be controlled by cathodic protection c) Significant external deterioration can be caused by corrosive soil conditions d) Internal corrosion must be controlled by internal coatings.
141) Indications of leaks in buried piping may include several indications. Which of the ones listed below is NOT one of the indications ?
a) A change in the surface contour of the ground. b) Water standing on the pipeline right-of-way c) Discoloration of the soil d) Notice odour
142) Corrosion cells can form on both bare and coated pipe where bare steel contacts the soil. How can these cells be detected ?
a) Run an acoustic emission test on the piping b) Visually survey the route of buried piping c) The potential at the area of corrosion will be measurable different than other areas and a close-interval potential survey can detect the location of corrosion d) Run an internal survey of the piping using a video camera
143) A pipe coating holiday survey is used to locate coating defects on coated pipes. It can be used on newly constructed pipe systems to ensure that the coating is intact and holidayfree. More often, it is used on buried pipe to:
a) Show the measurable differences in electrical potential in corroded areas b) Evaluate coating serviceability for buried piping that has been in-service for along time. c) Determine the depth of the piping for resistivity testing d) Evaluate the cathodic protection components of the under-ground pipe
144) Cathodically protected buried piping should be monitored __________ to assure adequate levels of protection:
a) Regularly b) Intermittently c) Erratically d) Frequently
145) If an “intelligent pigging” system is used to inspect buried piping, what type of bends are usually required in the piping system ?
a) Five diameter bends b) 90 degree pipe ells c) Ten diameter bends d) Three diameter bends
146) How often should above-grade visual surveillance of a buried pipeline right-of-way be made?
a) Once a month b) Approximately 6 month intervals c) Once a year d) Once every 3 months
147) How often should poorly coated pipes with inconsistent cathodic protection potentials have a pipe-to-soil potential survey made ?
a) Yearly b) Every 2 years c) Every 5 years d) Every 7 years
148) On buried piping, what is the frequency of pipe coating holiday surveys?
a) The frequency is governed by the leak test interval of the pipe b) It is usually based on indications that other forms of corrosion control are ineffective. c) Surveys are normally made every 5 years d) Pipe coating holiday surveys are made when the pipe is excavated.
149) For a piping buried in lengths greater than __________ feet and not cathodically protected, evaluation of soil corrosivity should be performed at 5-year intervals.
a) 50 b) 75 c) 100 d) 150
150) If buried piping is cathodically protected, the system should be monitored at intervals in accordance with Section 10 of NACE RP0169 or Section 90 of API RP 651. API RP 651 specifies __________ interval.
a) Annual b) Biannual c) Biennial d) Trennial
151) Buried piping inspected periodically by excavation shall be inspected in lengths of __________ feet at one or more locations judged to be most susceptible to corrosion
a) 2 to 4 b) 4 to 6 c) 6 to 8 d) 8 to 10
152) After excavation of buried piping, if inspection reveals damaged coating or corroded piping:
a) The condition should be noted in the records and the inspection interval shortened b) The complete piping system must be daylighted (excavated) for repair or replacement. c) The damaged coating or corroded piping must be repaired or replaced d) Additional piping shall be excavated until the extent of the condition is identified.
153) If buried piping is contained inside a casing pipe, the casing should be:
a) Capable of carrying the same pressure as the product pipe b) Checked to see if its protective coating is intact and serviceable c) Pressure tested to make sure it is serviceable d) Inspected to determine if water and / or soil has entered the casing
154) An alternative or supplement to inspection of buried piping is leak testing with liquid at a pressure at least __________ % greater than the maximum operating pressure at intervals ½ the length of those shown in Table 9-1 of API 570 for piping NOT cathodically protected and at the same intervals as shown in Table 9-1 for cathodically protected piping.
a) 5 b) 10 c) 25 d) 50
155) The leak test for buried piping should be for a period of __________ hours.
a) 4 b) 8 c) 12 d) 24
156) The leak test for a 8” diameter buried piping system is 300 psi. After 7 hours, the pressure reacts 273 psi. What should the inspector do?
a) Nothing is required. The loss of pressure is negligible and will not affect the test. The loss can be disregarded. b) The system should be re-pressurised to the original leak test pressure and the test should begin again. c) The test charts and the temperature should be reviewed to determine if any change in temperature caused the pressure drop. d) The piping should be visually inspected externally and / or inspected internally to find the leak and assess the extent of corrosion.
157) A buried piping system that is not cathodically protected has to have an inspection interval set. The soil resistivity is checked and found to be 3400 ohm/cm. As the inspector, what interval would you set?
a) 2.5 years b) 7.5 years c) 5 years d) 10 years
158) Buried piping also may be surveyed for integrity by removing the line from service and performing a leak test. This inspection method typically involves pressurising the line with a __________, allowing time for the __________ to diffuse to the surface and surveying the buried line with a gas-specific detector to detect the __________
a) Tracer gas (such as helium or sulphur hexafluoride) b) Light hydrocarbon (such as butane) c) Smoke type material (such as chemical smoke) d) Water vapour (such as steam)
159) Repairs to coating on buried piping may be tested using
a) A low-voltage holiday detector b) Light taps with an inspection hammer c) A flaw indicator fluid d) A high-voltage holiday detector
160) If buried piping leaks are clamped and reburied:
a) No further action is required unless the piping leaks again b) The date of installation shall be marked on the clamp for future identification c) A record of the location and the date of installation shall be maintained d) The clamped line shall be leak tested.
161) A 10” diameter piping system with 4” diameter and 6” diameter reinforced branch connections is to have changes made to it. Which of the following is considered an alteration?
a) A new 1” diameter un-reinforced nipple is installed b) A new 8” diameter reinforced branch connection is installed c) A new 4” diameter reinforced branch connection is installed d) A new 3” diameter reinforced branch connection is installed
162) Which of the following would not be classified as an applicable code to which a piping system was built?
a) ASME B31.3 b) ASME B31.1 c) ASA B31.1-1955, Section 3 d) ASTM A-20
163) Which of the inspection agencies listed below is NOT an Authorised Inspection Agency as defined in API 570.
a) Jurisdictional inspection organisation b) Owner-user inspection organisation c) ASTM inspection organisation d) Independent inspection organisation
164) An authorised piping inspector is an employee of an authorised inspection agency who is qualified to perform the functions specified in API 570. Which individual listed below is not usually an authorised piping inspector.
a) An owner-user inspector. b) A jurisdictional inspector c) An NDE examiner d) An insurance inspector
165) Which of the following qualifies as auxiliary piping ?
a) Control valve manifolds b) Bypass lines around exchangers c) Pump seal oil lines d) Orifice runs
166) CUI stands for:
a) Control unit inspector b) Corrosion under insulation c) Corrected unobtrusive inserts d) Corroded underground installation
167) Deadlegs legs of a piping system are:
a) The upstream piping of control valve manifolds b) Supports attached to a pipeline that has no product in them c) The upstream part of an orifice runs d) Sections that normally have no significant flow
168) A defect is an imperfection of a type or magnitude exceeding the __________ criteria.
a) Non-specific b) Imprecise c) General d) Acceptable
169) The design temperature of a piping system component is the temperature at which, under the coincident pressure, the __________ is required.
a) Smallest thickness or highest component rating b) Greatest thickness or highest component rating c) Maximum thickness or lowest component rating d) Minimum thickness or minimum component rating
170) An examiner is a person who __________ the inspector
a) Supplants b) Assists c) Supervises d) Directs
171) Hold point is a point in the repair or alteration process beyond which work may not proceed until the __________ has been performed and documented
a) PWHT required b) Required inspection c) RT required d) Ultrasonic testing
172) What is an imperfection?
a) It is a flaw or discontinuity noted during inspection that may be subject to acceptance. b) It is a defect noted during inspection that is unacceptable. c) It is a weld flaw noted during an inspection that may be subject to repair d) It is a blemish that is only cosmetic and acceptable under all conditions.
173) __________ is a response or evidence resulting from the application of a nondestructive evaluation technique
a) Indication b) Imperfection c) Breach d) Division
174) What are points where chlorine is introduced in reformers, water is added in overhead systems, etc. called
a) Primary process points b) Level bridle points c) Injection points d) Test points
175) What is the loss of ductility and notch toughness in susceptible low-alloy steels such as 1.25 and 2.5 Cr., due to prolonged exposure to high-temperature service called?
a) Creep b) Temper embrittlement c) Incipient melting d) Graphitisation
176) Secondary process piping is small-bore (less than or equal to _____) process piping downstream of normally closed block valves.
a) NPS ¾ b) NPS 1 c) NPS 2 d) NPS 3
177) A test point is an area defined by a circle having a diameter not greater than __________ inches for a line diameter not exceeding 10 inches or not greater than __________ inches for larger lines.
a) 3, 4 b) 2, 3 c) 1, 2 d) ¾, 1
178) When making a repair utilising a welded full encirclement repair sleeve and the sleeve material is different from the pipe material, you should:
a) Consult the piping engineer. b) Use a weld rod matching the higher strength material c) Use a weld rod matching the lower strength material d) Use an alloy weld rod such as Inco-A
179) What type of electrode should be used when welding a full encirclement repair sleeve?
a) Low-hydrogen electrode. b) Low-phosphorous electrode c) Low-chrome electrode d) Low-nitrogen electrode
180) Which of the following welding electrodes is low-hydrogen?
a) E6010 b) E7016. c) E7011 d) E7014
181) When welding a small repair patch, the diameter of electrodes used should not exceed
a) 1/8” b) 3/16” c) 5/32”. d) ¼”
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