Take A Free CSWIP 3.2 Exam Practice Test – Quiz Course

1.

Metal-Arc
When ‘hydrogen control’ is specified for a manual metal arc welding project the electrode would normally be:

 
 
 
 

2.

When manual metal arc welding is being carried out on an open construction site! which group of welders are most likely to require continuous monitoring?

 
 
 
 

3.

You notice manual metal arc electrodes! stripped of flux! are being used as filler wire for TIG welding. &ou would object because:

 
 
 
 

4.

When open site working serious porosity in metal arc welds is brought to your attention.
What would you investigate?

 
 
 
 

5.

The use of flux with gas shielded metal arc welding allows:

 
 
 
 

6.

The voltage necessary to maintain an arc during metal arc welding is termed:

 
 
 
 

7.

When manual metal arc welding low carbon steel! which electrode covering will give the greatest degree of penetration?

 
 
 
 

8.

Tig
When TIG welding austenitic stainless steel pipe! argon gas bac”ing is called for. This is to:

 
 
 
 

9.

Inherent rectification of the electrical output is produced in the arc when ‘TIG welding using:

 
 
 
 

10.

When referring to TIG welding, the shielding gas could be:

 
 
 
 

11.

Which defect would you expect to get in TIG welds in non- deoxidized steel?

 
 
 
 

12.

Argon purging on the root side is necessary for the TIG welding of stainless steel to:

 
 
 
 

13.

When TIG welding austenitic stainless steel pipe, argon gas backing is called for. This is to:

 
 
 
 

14.

MIG
MIG welding tends to be susceptible to a lack of fusion problems. This is because of:

 
 
 
 

15.

A common gas mixture used in MIG welding nickel alloys, to combine good le)els of penetration with good arc stability would be:

 
 
 
 

16.

When referring to MIG welding! the shielding gas would be:

 
 
 
 

17.

Submerge

Submerged arc utilizes:

 
 
 
 

18.

Which of the following is likely to give the highest impact strength in ferritic weld metal?

 
 
 
 

19.

Submerged arc welds made with re1cycled flux are liable to:

 
 
 
 

20.

In submerged arc welding the use of excessively high Voltage would result in:

 
 
 
 

21.

Submerged arc fluxes can be supplied in two forms. These are

 
 
 
 

22.

In submerged arc welding Excessive arc voltage may cause:

 
 
 
 

23.

Slag inclusions would occur with:

 
 
 
 

24.

MMA
In MMA welding what parameter is used for control of penetration into the base material?

 
 
 
 

25.

In MMA welding! the slags produced can be varied to suit the welding position. Which type of slag would be required for welding in the HV position?

 
 
 
 

26. The weld metal deposit of MMA electrodes achieves its mechanical strength through:

 
 
 
 

27.

MMA electrodes can be grouped into three main types. ‘these are:

 
 
 
 

28.

Movement of the arc in MMA welding by magnetic forces is called

 
 
 
 

29.

When MMA welding low carbon steel which electrode will give the greatest deposition rate?

 
 
 
 

30.

MMA welding of low alloy steels is more likely to be performed with:

 
 
 
 

31.

The permanent backing material for MMA welding of low carbon steel should be made from:

 
 
 
 

32.

In positional MMA welding on pipework, welders are having difficulty in obtaining good capping profiles when welding in the overhead position. Would you:

 
 
 
 

33.

MMA welds made with damaged electrode coatings are subject to:

 
 
 
 

34.

HAZ
Which physical test is more likely to reveal HAZ embrittlement?

 
 
 
 

35.

Which of the following tests would indicate the toughness of weld metal/parent metal HAZ?

 
 
 
 

36.

Welding a steel plate with a CE of o.45 would require preheating to:

 
 
 
 

37.

You have a macro section of a T butt joint that shows a step-like defect lying outside the Visible HAZ. What would this defect possibly signify?

 
 
 
 

38.

Electrodes
Cellulosic electrodes are often used when welding the root pass of pipes in the field because:

 
 
 
 

39.

Austenitic stainless steel electrodes are generally smaller in length than mild steel electrodes because:

 
 
 
 

40.

The electrodes for welding low alloy steels should be:

 
 
 
 

41.

Preheat
Preheating for arc welding applies to:

 
 
 
 

42.

Which one of the following statements is correct?

 
 
 
 

43.

Preheating and inter pass heating are used primarily for:

 
 
 
 

Question 1 of 43

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There are four sections to the examination each will require 70%Pass Mark for the qualification to be awarded.

  • Part 1,General Multi-choice 30 Questions 45 minutes
  • Part 2,Scenario multi choice 60 questions 150 minutes
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  • Theory B2: Radiographic general theory 20 multiple-choice questions 30 Minutes
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Here is the Answers keys:

1. What is meant by compliant coating?

a. Coating applied on specified atmosphere condition
b. Coating which is suitable with the requirements of the EPA.
c. Coating which suitable for the steel substrate
d. Coating with noncompliance report

2. Which situation is expressed as a damp surface?

a. Surface with detectable water
b. Surface temperature below the dew point.
c. Surface with a noticeable film of water
d. Surface temperature above the dew point

3. Which information is not available in MDS?

a. Flash point
b. Dew point.
c. VS%
d. Recommended Thinner

4. Who is having a duty of Safety on a Working site?

a. HSE (Health & safety executive)
b. Contractor
c. Engineer
d. Employees.

5. ___________ used to detect the voltage in Impressed current system

a. National Grid
b. Transformer Rectifier
c. Copper/Copper Sulphate half cell electrode.
d. Sodium Chloride

6. A Coating continues protection of 7 years, Which falls in _____________

a. Long term protection.
b. Medium term protection
c. Short term protection
d. Fixed term protection

7. In dragger tube number specified is n=5,what is RAQ

a. 500 ppm
b. 5 rpm
c. 500 cfm
d. 500 cc.

8. A Galvanized substrate with oxide layer has formed called

a. New Galvanising
b. Weathered Galvanising.
c. Unsuitable galvanizing
d. Previously painted Galvanising

9. A primer used for pretreatment for zinc metal surfaces.

a. Zinc rich epoxy
b. T.Wash.
c. FBE
d. Zinc Phosphate

10. PA 10 specification is suitable for use in the following area:

a. Onshore installations.
b. offshore installations
c. internal coatings of pipes
d. below ground (buried)

11. After applying primer on steel surface, Paint got wetted by raining. As a painting inspector what you do?

a. Wait for water to dry
b. Blast to remove existing primer, recoat.
c. Continue next stage after rain
d. Recoat primer without removing existing coat

12. Who is having permission to change a specified paint system?

a. Paint technologist
b. Painting inspector
c. Engineer.
d. Contractor

13. Which surfaces comes on hot duty surfaces?

a. Metal surfaces attaining a temperature above 340o C
b. Metal surfaces attaining a temperature above 100o C.
c. Metal surfaces attaining a temperature above 37o C
d. Metal surfaces attaining a temperature above 540o C

14. At which temperature aluminium melts

a. 100 oC
b. 240 oC
c. 425 oC
d. 625 oC.

15. A Multi component paint dried by

a. Solvent evaporation
b. Oxidation
c. Chemical reaction.
d. Coalescense

16. Biscuit Gauge is another name for

a. Hegman’s grind gauge
b. Surface Comparator
c. Banana Gauge
d. Comb Gauge.

17. Gold leaf test is used for _________

a. Adhesion
b. Drying
c. Residual tack.
d. Dust detection

18. A single pack epoxy paint dry by

a. Coalescence
b. Chemical curing
c. Oxidation.
d. Solvent evaporation

19. Pull of Adhesion is a term associated with

a. Tinsley pencil
b. Banana Gauge
c. HATE
d. Dolly Test.

20. Which is not a property of extender pigments

a. Increase Gloss.
b. Increase Adhesion
c. Increase Cohesion
d. Increase film strength

21. ___________ can be used to detect the presence of oil or grease

a. Copper sulphate
b. Transparent Sticking Paper
c. UV Light.
d. Brestle Sample Patch

22. A coating fault which resembles holidays

a. Checking
b. Cratering
c. Crazing
d. Cissing.

23. Which grade of surface preparation required for hot duty surfaces from above 150oC?

a. Sa1
b. Sa2
c. Sa2½
d. Sa3.

24. In Electrostatic spray, The thickness of paint as controlled by

a. Time used to spray
b. Velocity of the particles
c. Voltage.
d. Degree of dispersion

25. Over thickness of Zinc silicate cause

a. Sagging
b. Mud Cracking.
c. Curtaining
d. Cohesive failure

26. Which factor does not affect gloss of a paint film?

a. CPVC
b. Flash Point.
c. Particle Size
d. Solvent type

27. According to Transco PA10,which metal spray not required a sealer

a. TSA
b. Polysiloxane Inorganic Coating.
c. Poly Vinyl Buterol
d. Inorganic Zinc Silicate

28. It is advisable to apply Moisture curing polyurethane by

a. Airless spray
b. Brushing.
c. Roller
d. Padding

29. IGE SR 21 is associated with

a. Gas Plant Manufacture
b. Handling of Methanol
c. Abrasive Blasting Safety.
d. Using of Sand Abrasive

30. Which paint application have “Insulation” effect?

a. Airless Spray
b. Remote Pressure pot
c. Dip coating
d. Electrostatic spray.

31. Reflectometer measures _________

a. Aggregate Size
b. Agglomerates Percentage
c. Gloss.
d. Colour

32. A Non Destructive test can be done

a. When substrate contain MIO
b. When substrate is non ferromagnetic and coating is Ferro magnetic
c. When substrate is Ferro magnetic and coating is Ferro magnetic
d. When substrate is ferromagnetic and coating is non Ferro magnetic.

33. Which one is not included in non ferrous substrate?

a. Stainless steel
b. Mild steel.
c. New Galvanising
d. Weathered Galvanising

34. Which one is not a compound in millscale?

a. FeO
b. Fe2O3
c. Fe2 O4.
d. Fe3O4

35. What is the approximate overlap area in painting?

a. 100 mm.
b. 100 cm
c. 10 mm
d. 100 um

36. In colour attributes, Brightness also referred by the term?

a. Chroma
b. Intensity
c. Value.
d. Weight

37. What is the minimum time for over coating?

a. 30 Minutes
b. 4 Hrs.
c. 12 Hrs
d. 24 Hrs

38. Colour of Millscale

a. Dark Blue.
b. Dark Grey
c. Black
d. No Colour

39. RAL number represents

a. Batch Number
b. Thinner Code
c. Colour Code.
d. Solvent Code

40. Ropiness is fault look like

a. Roller Stiple
b. Rivelling
c. Brush Marks.
d. Blisters

41. ____________ Abrasive is preferred for Wheel abrator

a. Steel Grit
b. Steel Shot.
c. Grit and Shot Mixed
d. Copper Slag

42. _____________ flow cup can be used to check viscosity of hot paint

a. Ford
b. Zahn.
c. ISO
d. DIN

43. Miser Valve ___________________ in dry blasting

a. Controls the Air Pressure
b. Controls the flow of abrasives.
c. Removes oil and water
d. Avoids leakage

44. Which solution is used for cathodic disbandment test?

a. Slightly acidic liquid
b. Salt water.
c. Alkaline liquid
d. Distilled water

45. Concentration and temperature of sulphuric acid in pickling process

a. 5-10% , 65-70 oC.
b. 65-70% , 5-10 oC
c. 2%, 80 oC
d. 80%, 65-75 oC

46. Which one is not a laminar pigment?

a. Graphite
b. Aluminium flake
c. Glass flake
d. China Clay.

47. Phosphating process of steel structure is termed as

a. Pickling
b. Passivation.
c. Cathodic protection
d. Salt Detection

48. Millscale test done , when Blast grade is

a. Sa1
b. Sa2 and Above
c. Sa2½ and Above
d. Sa3.

49. Which one is not a Paint fault?

a. Grinning through
b. Efflorescence.
c. Cracking
d. Bittiness

50. What is the total thickness of compliant epoxy based paint?

a. 325 um
b. 225um
c. 265um.
d. 365um

51. Which term is not relate with binder?

a. VOC.
b. Film former
c. Vehicle
d. Non volatile

52. Internal coating of pipeline come under

a. PA7
b. PA8.
c. PA9
d. PA10

53. If a comb gauge show 120-140 um ,then the actual Dft is

a. 120 um
b. 130um
c. 140 um
d. 120 / 140 um.

54. De-lamination is a fault occurs when using

a. Epoxy
b. CR
c. Micaceous Iron Oxide.
d. Poly Urethane

55. Nuts and Bolts can be coated by

a. Calorising
b. Galvanising
c. Sheradizing.
d. Anodising

56. ________________are examples for natural resin

a. Amber, Laq.
b. Soya Oil, Tung Oil
c. Bitumen , Coal tar
d. Phenolic resin, Cellulosic resin

57. If Paint in a density cup weighs 135gm,Relative Density is ______

a. 135
b. 13.5gm/cc
c. 1.35.
d. 1.35 gm/cc

58. Which paint from below, can be applied over Phenolics?

a. CR
b. Epoxy
c. Alkyd.
d. None of these

59. Which warning symbol represents Toxic?
a
b
c
d

60. If more pigments added in a paint, then the surface should be ___________

a. Gloss
b. Matt.
c. Grinning
d. Fast Drying

61. ____________ is an example for aliphatic HC solvents

a. Water
b. Xylene
c. Turpentine.
d. Acetone

62. Non drying oils can be used in paints, for __________

a. Fast drying
b. Slow drying
c. Activate Chemical reaction
d. Flexibility.

63. Which additive used in paints to stop settlements?

a. Drying oils
b. Non Drying oils
c. Wax.
d. Anti skinning agents

64. If an airless spray pump ratio 35;1 delivery pressure 2800.howmuch the inlet pressure

a. 100psi
b. 90psi
c. 80psi.
d. 70psi

65. How atomization is achieved in conventional spray?

a. Two air channels outside the nozzle.
b. Air pressure applied before nozzle
c. Paint forced at high pressure
d. Hydraulic pressure

66. Which term is used when heat applied over 65 oC for Drying of Paint?

a. Metal Spray
b. Air Drying
c. Stoving.
d. Forced Drying

67. The following is not an information of Daily report sheet

a. Dew point
b. Relative Humidity
c. Relative Density
d. Air Temperature

68. Which one is thermoplastic?

a. Poly ethylene
b. Poly urethane
c. Epoxy
d. Natural Resin

69. Steel temperature can be measured by

a. Psychro meter
b. Limpet Gauge.
c. Thermo meter
d. Horseshoe gauge

70. What is the solution ,if damage occurs to a galvanizing?

a. T Wash
b. Zinc Rich Epoxy.
c. CR
d. Water Borne Acrylic

71. Which mill widely used for producing thick paint?

a. Ball Mill
b. Pearl Mill
c. Triple Roll Mill.
d. Single Roll Mill

72. Which one is suitable for steel work?

a. Short oil paint.
b. Medium oil paint
c. Long Oil paint
d. Full Oil paint

73. Pigment, which dissolve in a binder called

a. Lacquer
b. Dye.
c. Varnish
d. Solute

74. If 11 Litres Paint Weighs 18 Kg then density =

a. 1.8 gm/cm
b. 1.6 gm/cm
c. 1.1 gm/cc
d. 1.6 gm/cc.

75. Ford Flow cup made of ___________

a. Stainless Steel
b. Aluminium Alloy.
c. Mild Steel
d. Glass Reinforced Plastic

76. When temperature increases,__________?

a. Viscosity increases
b. Viscosity decreases.
c. Viscosity Stable
d. Drying time increases

77. What is the approximate induction period of CR?

a. 20 minutes
b. 30 minutes
c. 6-8 hrs
d. Not Applicable.

78. Stroboscope checks

a. Rotation.
b. Polarity
c. Potential
d. Aggregate count

79. Which paint mill produce expensive materials?

a. Triple roll mill
b. Single roll mill.
c. Sand mill
d. Ball mill

80. High speed stone mill is another name for

a. High speed disperser
b. Pearl mill
c. Colloid mill.
d. Attritor Mill

81. Which paint is not suitable for EPA?

a. Water borne
b. High volume solid
c. Solvent Based
d. Solvent free.

82. By which polymerisation method a 2 pack epoxy paint dry

a. Cross linked Polymer.
b. Branched Polymer
c. Solution Polymer
d. Linear Polymer

83. Transco Specification PA9 Specifies

a. New and Maintenance painting at work and site for AGI
b. Paint Properties and Performance.
c. Internal coating of steel small bore pipe
d. Preparation of steel substrate before application of paint

84. Which term cannot be used for solid particles in binder?

a. Aggregates
b. Emulsion.
c. Degree of dispersion
d. Fineness of grind

85. Which one is more suitable for CR paint to increase flexibility?

a. Alkyd resin.
b. Linceed oil
c. Bentones
d. Coconut oil

86. __________ is not a unit of viscosity

a. Stoke
b. Poise
c. Littre.
d. Second

87. Which type of Comb gauge is not available?

a. Square
b. Circle.
c. Triangular
d. Rectangular

88. Which application method used to apply paints on damp surface?

a. Brush.
b. Roller
c. Airless Spray
d. Dip coating

89. What is BS 4800 specifies?

a. Colour co-ordination.
b. Specification of abrasive size sieves
c. Methods of test for paints
d. Glossary of paint and related terms

90. Which application greatly reduce pinholes?

a. Brush.
b. Spray
c. Aerosol
d. Roller

91. Spray tip with adjustable aperture size known as

a. Carbide
b. Venturi
c. Titan,
d. Taber

92. Pyro meter is an instrument to check

a. Adhesion
b. Hardness
c. Steel Temp,
d. Density

93. Graticule scale is a part of

a. PIG,
b. Hegman Grind Gauge
c. Eccentric Wheel
d. Tough type Pfund Crypto meter

94. MDS shows a two pack paint density is 1.35 gm/cc, when the density check completed it shows the density as 1.25.Which one is true

a. Base Part is High
b. Activator Part is High.
c. Mix ratio on MDS is incorrect
d. Activator Part is Low

95. In which temperature Density,Viscosity etc tests of Paints done?

a. 20 ºC ± 0.5 ºC.
b. 37 ºC ± 0.5 ºC
c. 100 ºC ± 0.5 ºC
d. Temperature not affected

96. If metal spray applied on a thin steel plate 

a. Plate should not be heated
b. Plate should be preheated
c. Plate should be post heated.
d. Cannot be applied

97. BS 7079 does not contains

a. Rust Grades
b. Blast Grades
c. Hand and Power tool Grades
d. Salt tests on Substrate.

98. Wa1 ,Wa2 are grades of

a. Abrasive blasting
b. Closed blasting
c. Water Blasting.
d. Weathering Grades

99. When using replica tape 50um deducted because _________

a. Thickness of paper
b. Thickness of transparent layer.
c. Thickness of Testex
d. Dial micrometer Criteria

100. Which blasting is suitable for non-ferrous substrates?

a. Thorough abrasive blasting
b. Sweep blasting.
c. Sa2½
d. Not Applicable

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