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Take A Free API 578 Exam Practice Test -Quiz Course

1.

The material verification program specified by API 578 covers:

a. only pressure-containing components

b. only pipe, and fittings

c. only plate, pipe, fittings, and welds

d. pressure-containing and non-pressure containing components

2.

API 578 provides guidelines for a material assurance system to verify:

a. all materials.

b. all-alloy materials.

c. only non-ferrous materials.

d. only high-alloy materials.

3.

An alloy material is any metallic material that contains alloying elements that are added:

a. only to improve mechanical properties.

b. only to improve corrosion resistance.

c. to improve either mechanical properties or corrosion resistance.

4.

An inspection lot includes:

a. all materials from a common source.

b. all materials included on the same purchase order.

c. all materials of the same material type (i.e. 316 SS).

d. all materials from a common source, of the same material type and same heat.

5.

Which of the following is not needed on an MTR?

a. Date of production & testing

b. Source of ore & % of recycled materials

c. Chemical specifications

d. Physical specifications

6.

Incorrect substitution of carbon steel is most likely to be found in:

a. any ferritic equipment

b. any non-ferrous equipment

c. chrome equipment

d. stainless equipment

7.

Which of the following material non-conformances has created the greatest number of events with serious consequences?

a. Carbon Steel in Low-Alloy equipment

b. Carbon Steel in High-Alloy equipment

c. Chrome in High-Alloy equipment

d. Stainless Steel in Carbon Steel equipment

8.

Usually substituting an alloy in carbon steel equipment does not cause a problem. But hardenable alloys may cause failure in some carbon steel systems. In which of the following process services would substituting a hardenable alloy for carbon steel result in a potential problem?

a. Benzene

b. Caustic

c. Crude Oil

d. Sulfuric acid

9.

Which residual element in carbon steel has not caused increased corrosion rates in the HF acid piping system?

a. C

b. Cr

c. Cu

d. Ni

10.

Low silicon carbon steel can corrode rapidly when exposed to:

a. hydrogen-free oxidation

b. hydrogen-rich oxidation

c. hydrogen-free sulfidation

d. hydrogen-rich sulfidation

11.

Carbon steel can corrode rapidly in hydrogen-free sulfidation conditions when the silicon content in carbon steel is:

a. < 0.10%

b. > 0.10%

c. < 0.25%

d. > 0.25%

12.

For construction and repair activities a written material verification program should be established by the:

a. API 570 Authorized Inspector

b. Engineering Organization

c. Owner/User

d. Repair Organization

13.

The material verification program should cover PMI testing of materials:

a. during construction of pressure equipment

b. in existing pressure equipment

c. during repairs and alterations of pressure equipment

d. in existing pressure equipment and during construction, repairs, and alterations of pressure equipment

14.

During repairs, random PMI sampling of new components is most appropriate for:

a. low-risk pressure equipment.

b. low alloy pressure equipment

c. stainless steel pressure equipment

d. ferritic steel pressure equipment

e. all pressure equipment

15.

Who has the responsibility to determine the extent of PMI performed?

a. API 570 Authorized Inspector

b. Owner/User

c. Pressure Equipment Engineer

d. Repair Organization

16.

During construction, the Owner should consider 100% PMI of new components on:

a. all pressure equipment

b. all alloys above P-5

c. exotic alloys

d. high-risk pressure equipment

17.

A mill test report:

a. eliminates the need for further material verification

b. is a report showing material discrepancies

c. is an important part of the material qualify assurance program

d. is issued by the owner upon receipt of materials

18.

The material verification program should have specific roles and responsibilities.
Which group will not have specific roles in this program?

a. Engineering

b. First Aid

c. Inspection

d. Maintenance

e. Operations

f. Purchasing

g. Warehouse/Receiving

19.

When performing material verification, who is responsible to specify the acceptable examination methods?

a. Authorized Inspector

b. Examiner

c. Owner/User

d. Pressure Equipment Engineer

20.

When performing material verification, who is responsible to specify the process for managing material non-conformances?

a. Authorized Inspector

b. Examiner

c. Owner/User

d. Pressure Equipment Engineer

21.

Who is responsibility to verify the adequacy of the material verification program that is performed by material suppliers?

a. API PMI Specialist

b. Authorized Inspector

c. Pressure Equipment Engineer

d. Owner/User

22.

Who has the responsibility to review and approve the adequacy of the material verification program used by fabricators?

a. API Authorized Inspector

b. API 578 Certified Inspector

c. Engineering Organization

d. Owner/User

23.

Due to the higher potential for material handling mistakes, a higher degree of PMI should be conducted on materials supplied by:

a. European materials manufacturers

b. manufacturers of materials

c. stocking distributors

d. warehouse of owner/user

24.

Who has the responsibility to determine the extent of PMI testing required on existing pressure equipment?

a. API Authorized Inspector

b. Engineering Organization

c. Owner/User

d. Repair Organization

25.

When prioritizing the need for PMI on existing pressure equipment, which of the following is not a factor to consider?

a. Age of the facility

b. Consequence of failure

c. Likelihood of unapproved material substitution

d. Plant experience with inadvertent material substitutions

e. Reason for the alloy

26.

Evaluating risk is an important part of prioritizing the need for PMI on existing pressure equipment. Which document can be used to develop risked-base methodologies?

a. API 580

b. API 2201

c. ASME FFS-1

d. ASME PCC-2

27.

The owner decides to conduct PMI testing on some existing piping systems.
Which of the following is a major factor in prioritizing the pipe?

a. The effectiveness of the construction & maintenance practices.

b. The effectiveness of the inspection practices

c. Age of the unit

d. Line size

28.

The owner decides to conduct PMI testing on existing pressure equipment.
Which of the following is a major factor in prioritizing the equipment?

a. The effectiveness of the inspection practices

b. Reason for the alloy

c. Age of the unit

d. Thickness of the components

29.

Which of the following piping components is most likely to have a substitution with the wrong material?

a. A 20’ length of 6 NPS pipe

b. Weld-neck flange

c. Expansion joint

d. Bolting

30.

Which of the following piping components is most likely to have a substitution with the wrong material?

a. A 10’ length of 6 NPS 316L SS pipe

b. 6 NPS flanged gate valve

c. 4 NPS Monel elbow

d. Slip-on flange

31.

Which of the following components is most likely to have a substitution with the wrong material?

a. Small-bore piping

b. Vessel’s head

c. 10 NPS weld-neck flange

d. Exchanger tube

32.

The Owner/User is determining how much PMI to do on existing assets.
Which of the following is not a significant factor to consider?

a. Consequence of loss of containment

b. Number of plant modifications

c. Operating cost of the unit

d. Quality of the material verification program during construction

33.

During repairs and alterations the Owner should:

a. use NACE certified examiners

b. have a written procedure describing their materials verification program

c. PMI test 100% of all materials

d. PMI test 100% of all alloy materials

34.

An important part of an Owner/User’s materials verification program is to specify:

a. requirements for checking materials as received at the warehouse

b. that all MTR’s are scanned into an electronic record system

c. that suppliers do 100% PMI on alloys at prior to shipment

d. that suppliers do 100% PMI on exotic alloys at prior to shipment

35.

PMI of materials received at the warehouse:

a. must be done on a sampling of all materials

b. must be done on a sampling of all alloys

c. must be done on 100% of all alloys

d. may be done at the warehouse or at the supplier

36.

PMI of materials at the warehouse:

a. is the last PMI check that will be needed

b. is not a substitute for PMI during the fabrication of the asset

c. eliminates the need to perform any PMI at the supplier

d. must be done by Owner/User personnel

37.

The Material Verification Program should cover which of the following in-service maintenance activities?

a. Temporary removal of blind flanges used for access

b. Replacement of threaded nipples & plugs

c. Assets that are disassembled, like tower trays, or heat exchangers

d. All the above components need to be checked

38.

Which of the following does not need to be included in a PMI procedure?

a. Calibration of the Equipment

b. Documentation requirements

c. Percentage of sampling to be performed

d. Qualification of personnel doing the PMI

e. Surface preparation requirements

39.

All personnel performing PMI tests should be:

a. qualified by national exam

b. qualified by the owner/user

c. knowledgeable about the operation of the PMI test equipment

d. knowledgeable about the operation of the plant where the PMI is conducted

40.

Qualifications for personnel performing PMI testing should be submitted and reviewed by:

a. API

b. ASNT

c. the Authorized Inspection Agency

d. the Owner/User.

e. the Pressure Equipment Engineer

41.

Who is responsible to assure that all personnel performing PMI testing are trained and qualified?

a. Owner/User

b. Contractor’s Supervisor

c. Authorized Inspector

d. Warehouse Supervisor

42.

Chemical spot testing:

a. is the fastest PMI technique

b. is an easy test to use and interpret

c. uses droplets of acids or caustics that are placed on the component. Different colors indicated different materials

d. removes a small amount of surface metal that is placed in a filter paper. Small droplets of reagents are used on the sample and different colors indicated different materials

43.

The principle used with Resistivity Testing PMI tools is called the:

a. Barlow effect

b. Doppler effect

c. Estee Lauder effect

d. Seebeck effect

44.

Which of the following describes the principle of Resistivity PMI Testing?

a. The metal is heated and a voltage based on the material is generated

b. The metal is cooled and a voltage based on the material is generated

c. The metal is heated and radiation based on the material is emitted

d. The metal is cooled and radiation based on the material is emitted

45.

PMI tools that use Resistivity Testing are not always able to sort:

a. low chromes

b. high chromes

c. 300 series stainless steels

d. 400 series stainless steels

e. low chromes and austenitic stainless steel.

f. high chromes and martensetic stainless steels

46.

How do portable X-Ray Fluorescence PMI tools work?

a. Radiation waves excite the materials and the material emits a different spectrum of radiation that can be analyzed

b. Radiation waves excite the materials and the material emits a different spectrum of light that can be analyzed

c. Sound waves excite the materials and the material emits a different spectrum of radiation that can be analyzed

d. Sound waves excite the materials and the material emits a different spectrum of light that can be analyzed

47.

PMI tools that use X-Ray fluorescence cannot detect:

a. carbon

b. chrome

c. iron

d. molybdenum

48.

Which of the following is true concerning performing PMI with X-Ray Fluorescence tools?

a. Advance XRF tools can detect all elements

b. Surface preparation is extremely important

c. An Authorized Inspector must overview this exam

d. Advance XRF tools detect a material voltage

49.

How does Portable Optical Emission Spectrometry determine the elements in a material?

a. An electric arc or laser striking the material causes a spectrum of light to be emitted from the tested material. The light is analyzed

b. An electric arc or laser striking the material causes a spectrum of radiation to be emitted. The radiation is analyzed

c. X-rays striking the material cause a spectrum of radiation to be emitted from the tested material. The radiation is analyzed

d. Specific chemicals deposited on the tested material cause a spectrum of colors to be emitted. The colors are analyzed

e. The surface is polished and etched. A replication is performed and is analyzed with a microscope

50.

Which of the following is true concerning performing PMI with Portable Optical Emission Spectrometry tools?

a. Interpretation of the results when using the field-portable lab-grade analyzer is not easy

b. Laser-induced breakdown spectroscopy can only provide qualitative data

c. Some of these tools can detect carbon content

d. These tools never require gas testing or a hot-work permit

51.

PMI testing equipment should be:

a. calibrated every 4 hrs

b. calibrated as specified by the equipment manufacturer

c. used only by the manufacturer’s personnel

d. used by owner/user personnel

52.

XRF analyzers are not:

a. intrinsically safe

b. useful for determining the amount of nickel in an alloy

c. useful for determining the amount of chrome in an alloy

d. useful for quantitative analysis

53.

PMI of the weld cap of a production weld:

a. is a great way to determine if weld met appropriate specifications

b. does not assure that the root pass is the correct material

c. will always require a hot permit

d. requires the participation of an API Authorized Inspector

54.

When using bare wire electrodes, prior to fabrication,:

a. one roll from each pallet should be identified using PMI

b. two rolls from each pallet should be identified using PMI

c. each heat should be identified using PMI

d. each roll should be identified using PMI

55. When using flux covered electrodes, prior to fabrication:

a. one electrode from each pallet should be identified using PMI

b. one electrode from each lot should be identified using PMI

c. one electrode from each package should be identified using PMI

d. two electrodes from each lot should be identified using PMI

56.

If alloy element(s) are contained in the flux of a welding electrode, PMI testing:

a. is not necessary

b. is not necessary provided appropriate documentation is provided by the supplier

c. should be conducted on any of the production welds

d. should be conducted on a “weld button” prior to production welds

57.

New longitudinal welded alloyed pipe should:

a. never be used

b. always receive random PMI testing of weld and base metal

c. receive random PMI testing of weld and base metal if there is a reason to suspect problems

d. always receive 100% PMI testing of weld and base metal

58.

PMI testing of completed autogenous welds is:

a. always required

b. never required

c. not required if the welding rod was PMI tested

d. not required if the base metal was PMI tested

59.

When performing PMI testing on dissimilar-metal welds, which of the following is true?

a. The minimum material composition of the weld should be specified by the Owner/User

b. The minimum material composition of the weld should at least equal the base metal with the highest alloy content

c. The minimum material composition of the weld should at least equal the base metal with the lowest alloy content

d. The minimum material composition of the weld should at least equal the midpoint between the two base metals

60.

An alloy weld overlay is applied to carbon steel base metal. What will occur?

a. Cracking due to differential expansion rates

b. Dilution

c. Lack of Fusion

d. Underbead cracking

61.

When PMI testing indicates that an alloy is outside the range allowed on the material spec, the component can:

a. never be used

b. be used if the alloy percentages exceed requirements

c. be used in low-risk piping systems

d. be used if accepted by the Owner/User following an assessment

62.

What is the appropriate action to take when an incorrect material is located during a PMI sampling of an inspection lot?

a. Inspect 2 more items from the inspection lot

b. Inspect 100% of the items from the inspection lot

c. Inspection of all items supplied by that manufacturer

d. A more extensive inspection of the lot should be considered

63.

A color code system for marking materials is specified in:

a. ASME B31.3

b. ASME 16.34

c. NACE 3389

d. PFI ES22

64.

Identification of materials by color-coding:

a. is not an important part of the material verification program

b. is not a substitute for any permanent markings required by the material specification

c. is important only on high alloy materials

d. should only be done by inspectors

65.

If the owner’s PMI system requires the physical marking of components, which of the following is not required?

a. Specify whether the marking should remain legible for the component’s life

b. The name of the individual doing the marking is recorded

c. If colors are used, a description of which color is used for each alloy

d. Markers with Zinc or Lead should not be used

66.

Marking pens should not contain chlorides or:

a. carbon

b. chrome

c. oxides

d. sulfur

67.

When PMI testing is conducted on a new piping system, the documentation of the PMI results should be kept:

a. until the equipment is operational

b. 1 year

c. until the equipment is no longer in operation

d. until the equipment is removed or scrapped

e. forever

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August 15, 2025
Take A Free API 653 Exam Practice Test – Quiz Course
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API 653 Exam Pattern 2025

Latest computer-based exam pattern for the API 653 Exam.

Exam Structure:
- Total Questions: 170 (presented in random order)
- Duration: 390 minutes
- Format: Two-part exam (closed-book and open-book sections)
  - Closed-Book Section: Completed first
  - Break: A scheduled 45-minute break follows the closed-book section
  - Open-Book Section: Begins after the break, with all code references displayed on-screen
Recommended Study Materials:
1. API RP 571: 3rd Edition, March 2020
2. API RP 575: 4th Edition, July 2020
3. API RP 576: 4th Edition, April 2017
4. API RP 577: 3rd Edition, October 2020
5. API Standard 650: 13th Edition, March 2020, with Errata 1 (January 2021)
6. API RP 651: 4th Edition, September 2014
7. API RP 652: 5th Edition, May 2020
8. API Standard 653: Tank Inspection, Repair, Alteration, and Reconstruction, 5th Edition, November 2014, with Addendum 1 (April 2018), Addendum 2 (May 2020), and Addendum 3 (November 2023)
9. ASME Section V: Non-Destructive Examination, Edition 2023
10. ASME Section IX: Welding, Brazing, and Fusing Qualifications, Edition 2023
Prepare thoroughly using these references to ensure success on your API 653 exam. Good luck!

API 653 Exam Syllabus Contents with Practice Tests:

Click Here to Read and Take a Practice Test of API 653 Exam Chapter 1: Interpreting API and ASME Codes
- Codes and the real world
- ASME construction codes
- API inspection codes
- Code revisions
- Code illustrations
- New construction versus repair activity
- Conclusion: interpreting API and ASME codes
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 2: An Introduction to API 653: 2009 and its Related Codes
- Section 1: scope
- Section 3: definitions
- API 653 scope and definitions: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 3: An Introduction to API RP 575
- Scope
- API 575 sections 1 and 2: scope and references
- API 575 section 3: definitions
- API 575 section 4: types of storage tanks
- API RP 575: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 4: Reasons for Inspection: Damage Mechanisms
- The approach to damage mechanisms (DMs)
- API 575 section 5: reasons for inspection
- API 571: Introduction
- The first group of DMs
- API 571 practice questions (set 1)
- The second group of DMs
- API 571 practice questions (set 2)
- The third group of API 571 DMs
- API 571 practice questions (set 3)
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 5: Inspection Practices and Frequency
- API 653 section 6: inspection
- API 653 section 6: view of RBI
- API 575 section 6: inspection frequency and scheduling
- API RP 575: inspection practices
- API 653: inspection intervals: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 6: Evaluation of Corroded Tanks
- Introduction
- The contents of API 653 section 4: suitability for service
- Tank roof evaluation
- Shell evaluation
- API 653 (4.4): tank bottom evaluation
- Foundation evaluation: API 653 (4.5)
- Bottom settlement: API 653 Annex B
- API 653 section 4: evaluation: practice questions (set 1)
- API 653 appendix B: tank bottom settlement: practice questions (set 2)
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 7: API 650: Tank Design
- Reminder: the API 653 body of knowledge (BOK)
- API 650: material allowable stresses
- API 650: material toughness requirements
- Tank component arrangement and sizes
- Some tips on exam questions
- Finally: bits and pieces from the API 650 appendices
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 8: Tank Non-destructive Examination
- The ideas behind API 653 section 12:examination and testing
- Weld leak testing
- How much RT does API 650 require?
- How much RT does API 653 require?
- Tank NDE: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 9: Tank Repairs and Alterations
- Repairs or alterations?
- Hydrotest requirements
- Repair and alterations – practical requirements
- Repair of shell plates
- Shell penetrations
- Adding an additional bottom through an existing tombstone plate (9.9.4)
- Repair of tank bottoms
- Repair of tank roofs
- Hot tapping: API 653 (9.14)
- Tank repair and alteration – other requirements
- Repair and alterations: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 10: Tank Reconstruction
- Code requirements for tank reconstruction
- Reconstruction responsibilities
- API 653 section 10: structure
- Reconstruction (10.4 and 10.5)
- API 653 section 10: dismantling and reconstruction: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 11: Hydrostatic Testing and Brittle Fracture
- What is the subject about?
- Why? The objectives of a hydro test
- When is a hydro test required?
- Avoiding brittle fracture
- Is a hydro test needed? API 653 flowchart (Fig. 5-1)
- API 653: hydro testing: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 12: Tank Linings: API RP 652
- Introduction
- Linings and their problems, problems, problems
- So where does API 652 fit in?
- European surface preparation standards
- Tank linings: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 13: Introduction to Welding/API RP 577
- Module Introduction
- Welding processes
- Welding consumables
- Welding process familiarization questions
- Welding consumables familiarization questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 14: Welding Qualifications and ASME IX
- Module Introduction
- Formulating the Qualification Requirements
- Welding documentation reviews: the exam questions
- ASME IX article I
- Section QW-140 types and purposes of tests and examinations
- ASME IX Article II
- ASME IX articles I and II familiarization questions
- ASME IX Article III
- ASME IX Article IV
- ASME IX articles III and IV familiarization questions
- The ASME IX review methodology
- ASME IX WPS/PQR review: worked example
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 15: Cathodic Protection: API RP 651
- Cathodic protection – what’s it all about?
- The content of API 651
- Determination of the need for cathodic protection (API 651 section 5)
- Criteria for cathodic protection (API 651 section 8)
- Operation and maintenance of CP systems (API 651 section 11)
- API 651: cathodic protection: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 16: The NDE Requirements of ASME V
- Introduction
- ASME V article 1: general requirements
- ASME V article 2: radiographic examination
- ASME V article 6: penetrant testing (PT)
- ASME V articles 1, 2, and 6: familiarization questions
- ASME V article 7: magnetic testing (MT)
- ASME V article 23: ultrasonic thickness checking
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 14: Welding Qualifications and ASME IX
- Module Introduction
- Formulating the qualification requirements
- Welding documentation reviews: the exam questions
- ASME IX article I
- Section QW-140 types and purposes of tests and examinations
- ASME IX Article II
- ASME IX articles I and II familiarization questions
- ASME IX Article III
- ASME IX Article IV
- ASME IX articles III and IV familiarization questions
- The ASME IX review methodology
- ASME IX WPS/PQR review: worked example
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 15: Cathodic Protection: API RP 651
- Cathodic protection – what’s it all about?
- The content of API 651
- Determination of the need for cathodic protection (API 651 section 5)
- Criteria for cathodic protection (API 651 section 8)
- Operation and maintenance of CP systems (API 651 section 11)
- API 651: cathodic protection: practice questions
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 16: The NDE Requirements of ASME V
- Introduction
- ASME V article 1: general requirements
- ASME V article 2: radiographic examination
- ASME V article 6: penetrant testing (PT)
- ASME V articles 1, 2, and 6: familiarization questions
- ASME V article 7: magnetic testing (MT)
- ASME V article 23: ultrasonic thickness checking
Click Here to Read and Take a Practice Test of API 653 Exam Chapter 17: Thirty Open-book Sample Questions

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November 18, 2024
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