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1. What is the minimum wall schedule that can be used in a male threaded joint in normal fluid servicif22e, carbon steel (notch-sensitive) and NPS 1.5 a nd smaller?
a. Sch 10
b. Sch 40
c. Sch 80
d. Sch 160
2. What is an example of a straight-threaded joint?
a. Threads (male) of threaded piping
b. Threads (female) on a threaded valve
c. An union comprising male and female ends joined with a threaded union nut
d. A joint used in instrument tubing
3. Determine the linear expansion (in/100ft) of a carbon steel pipe between 70°F. and 450°F.
a. 3.04” per 100 ft
b. 3.39” per 100 ft
c. 2.93” per 100 ft
d. 3.16” per 100 ft
4. A 20’ long carbon steel pipe is heated uniformly to 450°F from 70°F. Determine its length after heating.
5. If 4 materials, carbon steel, 18Chr-8Ni, Monel, Aluminium are heated from 70°F. to 550°F.which one will expand more?
a. 18 Chr-8Ni
d. Carbon Steel
6. What is the modulus of elasticity of carbon steel material (carbon content ≤ 0.3) at 700°F?
a. 25,500,000 psi
b. 25,300,000 psi
c. 26,700,000 psi
d. 29,500,000 psi
7. Poisson’s ratio may be taken as ________ at all temperatures for all metals.
8. Stop valves are allowed on the inlet and outlet side of a pressure-relieving device, provided:
a. The valves are approved by the jurisdiction
b. They are approved by the inspector
c. They can be locked or sealed in both the open and closed position
d. The valves are non-rising stem valves
9. For a liquid thermal expansion relief device which protects only a blocked-in portion of a piping system, the set pressure shall not exceed the lesser of the system test pressure or _________% of design pressure.
10. An ASTM A53 Grade B pipe with a maximum wall thickness of 0.75” is being considered for use in a cold service. What minimum temperature can it be used and not have an impact test?
11. Each set of impact test specimens shall consist of __________ specimen bars.
12. A carbon steel ASTM A 53 Grade B material is being impact tested. What is the minimum energy requirement for this material (average for 3 specimens-fully deoxidized steel)?
a. 7 ft-lbs
b. 10 ft-lbs
c. 13 ft-lbs
d. 15 ft-lbs
13. A thicker wall pipe is joined to a thinner wall pipe. The thicker pipe is taper bored to facilitate the fit up. What is the maximum slope of the taper bore?
a. 15 degrees
b. 20 degrees
c. 25 degrees
d. 30 degrees
14. A NPS 2 schedule 80 (0.218” wall) is welded into a NPS 6 Schedule 40 (0.0.280” wall) header. What size cover fillet weld (tc) is required around the fully penetrated groove weld of the branch into the header? (Express answer to nearest hundredth)
15. An NPS 8 schedule A NPS 8 Schedule 40 (0.322” wall), ASTM A 106 Grade B, is to be welded. The weather is clear. The sun is shining. The temperature is 30°F. What preheat temperature, if any, is required.
16. The zone for preheat shall extend:
a. At least ½” beyond each edge of the weld
b. At least 1” beyond each edge of the weld
c. Over only the weld itself
d. At a minimum 2” each side of the weld
17. An ASME A 106 Grade B, NPS 8, Schedule 40 (0.322” wall) pipe is to be welded to an ASME A335 Grade P9, NPS 8, Schedule 40 (0.322” wall) pipe. What preheat temperature is required?
18. When components of a piping system are joined by welding, the thickness to be used in applying the heat treatment provisions of ASME B 31.3, Table 331.1.1 shall be:
a. That of the thinner component measured at the joint, except for certain exclusions.
b. That of the thicker component measured at the joint, except for certain exclusions.
c. That of the average thickness of the two components, except for certain exclusions.
d. That of the thinner component measured in the thinner pipe except exclusions.
19. An NPS 4 Schedule 40 (0.237” wall) branch connection is welded into a NPS 6 Schedule 40 (0.0.280” wall) header. A ¼” reinforcing pad is used around the branch connection. The branch connection is inserted into the header. The material of the branch and the header is ASTM A 106 Grade B. What thickness would be used to determine whether heat treatment of this connection is required? (Express answer to nearest hundredth.)
20. An ASME A335 Grade P9, NPS 8, Schedule 40(0.322” wall) pipe is to be welded to an ASME A335 Grade P9, NPS 8, Schedule 40 (0.322” wall) pipe. What Brinnell Hardness is required after post weld heat treatment?
21. Where a hardness limit is specified in Table 331.1.1, at least _______% of welds, hot bends, and hot formed components in each furnace heat treated batch and 100% of those locally heat treated shall be tested.
22. An ASME A335 Grade P11, NPS 8, Schedule 120 (0.718” wall) pipe is to be welded to an ASME A 335 Grade P9, NPS 8, Schedule 80 (0.500” wall ) pipe. What Brinnell Hardness number is required after post weld heat treatment?
a. The Grade P11 material is the controls; thus, the Bhn number must be ≤ 225.
b. The average of both material must give a Bhn number of ≤ 233.
c. The grade P9 material only requires checking; its Bhn number must be ≤ 241.
d. The grade P11 material must be ≤225 and the Grade p9 material must be ≤ 241.
23. Flattening of a bend, the difference between maximum and minimum diameters at any cross section, shall not exceed_________ % on nominal outside diameter for internal pressure.
24. Flattening of a bend, the difference between maximum and minimum diameters at any cross section, shall not exceed_________ % on nominal outside diameter for internal pressure.
25. While assembling a piping system it is required to pull two pieces into alignment. This distorts one of the pieces (puts a bend into one of the pipe sections. The assembly is in a strain that the inspector feels is detrimental to the equipment. What action should the inspector take?
a. Since any distortion that introduces a strain is prohibited, the detail(s) should be removed and the problem corrected.
b. Since the pipe details fit up and there appears to be no problem, the system my be tested and if no leaks the Inspector can accept it.
c. As long as the system will fit together and the flanges and other connections will make connection, the Inspector may accept it.
d. If the system will not make connection the Inspector should require the problem to be corrected; however, if it connects without leaks, the Inspector may accept it.
26. Before bolting up flanged joints, the Inspector should check alignment to the design plane. It should be within ______in / ft or ______% measured across any diameter.
a. 1/16, 0.5%
b. 1/8, 0.05%
c. 1/32, 0.05%
d. 1/64, 0.5%
27. Before bolting up flanged joints, the Inspector should check alignment of the flange bolt holes. They shall be aligned within ______ inch maximum offset.
28. An Inspector, checking bolts on flanges, finds 3 bolts in a NPS 6, 300# class flange that will not meet ASME B31.3 bolt length specification.What did he find?
a. The bolt only extended from the nut by ¼”
b. The lack of engagement was 2 threads.
c. The lack of engagement was 1 thread
d. The bolt only extended from the nut by 3/8”
29. You find a flanged joint with two fibre gaskets used to make up the joint. What is the correct course of action for an Inspector?
a. Remove the gaskets and replace them with two spiral wound grafoil filled gaskets
b. The joint is acceptable as is because the gaskets are fibre.
c. Two gaskets are unacceptable; have the joint repaired to take only one gasket
d. Remove the gaskets and replace them with two wrapper with grafoil tape
30. An Inspector finds incomplete penetration in a radiograph of a girth weld of normal fluid service piping. What can he accept or can he accept any incomplete penetration?
a. If the incomplete penetration is 1/16” or less (or ≤ 0.2T w) deep, he may accept.
b. If the incomplete penetration is 1/32” or less (and ≤ 0.2T w) deep, he may accept
c. He may not accept the incomplete penetration
d. If the incomplete penetration is 1/32” or less (or ≤ Tw) deep, he may accept
31. When spot or random examination reveals a defect, what should the Inspector do?
a. Take one additional sample of the same kind used for the first examination. If it is acceptable, repair or replace the original defect and accept the job.
b. Take two additional samples of the same kind used for the first examination. If they are acceptable, repair or replace the original defect and accept the job.
c. Take two additional samples using a different inspection technique. If this is acceptable, repair or replace the original defect and accept the job.
d. Take 4 additional samples of the same kind used for the first examination. If they are acceptable, repair or replace the original defect and accept the job.
32. Prior to a hydrostatic test, a piping system may be subject to a preliminary test using air at no more than ______ psi gage to locate major leaks.
33. What is the minimum time that a leak test must be maintained (all joints and connections shall be examined for leaks)?
a. 60 minutes
b. 45 minutes
c. 30 minutes
d. 10 minutes
34. A NPS 10 ASTM A335 Grade P9 pipe was installed. It had to be changed by adding an NPS 6 ASTM A335 Grade P9 branch connection. The weld(s) were post weld heattreated. When should this section of piping be leak tested or should it be leak tested?
a. before and after the heat treatment
b. before the heat treatment
c. after the heat treatment
d. no test is required
35. If a non-toxic flammable liquid is used as a leak-testing medium, it must have:
a. At least a flash point of 1200F
b. A boiling point of 1500F
c. A vapour point of 1000F
d. A staybolt viscosity of 120 at 1220F
36. Where the design temperature of the system is the same as the hydrostatic test temperature, the hydrostatic test pressure shall be not less than:
a. That calculated according to B31.3
b. 1.1 times the design pressure
c. 1.25 times the operating pressure
d. 1.5 times the design pressure
37. Calculate the hydrostatic leak test at 700F. required for a piping system with NPS 6 ASTM A 106 Grade B pipe that operates at a maximum of 6000F and 400 psi. Round to the nearest psi.
a. 500 psi
b. 600 psi
c. 694 psi
d. 440 psi
38. Where the test pressure of piping exceeds the a vessels test pressure, and it is not considered practicable to isolate the piping from a vessel, the piping and the vessel may be tested together at the vessel test pressure, provided the owner approves and the vessel test pressure is not less than _______% of the piping test pressure calculated by ASME B31.3, paragraph 345.4.2 (b).
39. If a pneumatic leak test is used, the test pressure shall be __________% of design pressure.
40. If it becomes necessary to use a “Sensitive Leak Test” method, the test pressure shall be at least the lesser of _______psi or ________% of the design pressure.
41. Unless otherwise specified by the engineering design, the following records shall be retained for at least _____ years after the record is generated for the project: examination procedures, and examination personnel qualifications.
42. What is the longitudinal weld joint factor, Ej, for API 5L ERW (Electric Resistance Welded) pipe?
43. What is the casting quality factor, Ec, of a A216 carbon steel casting that is not upgraded per B31.3 paragraph 302.3.3 © and Table 302.3.3 ©?
44. A carbon steel pipe has ≤ 0.3% carbon in it. What is its Modulus of Elasticity at 4000F?
a. 30,000,000 psi
b. 31,900,000 psi
c. 29,000,000 psi
d. 27,700,000 psi
45. Double welded slip-on flanges should be _______ between the welds for fluid services that require leak testing of the inner fillet weld, or when fluid handled can diffuse into the enclosed space, resulting in possible failure.
46. If a relief valve has a stop valve at the inlet or outlet. Is it permissible to close either or both these valves while the equipment the relief valve is protecting is in service.
a. It is not permissible to block off a relief valve while the equipment it is protecting is in operations.
b. It is permissible if an authorized person is present and this person can relieve the pressure by another means.
c. It is permissible to block off a relief valve while the equipment it is protecting is in a reduced operating mode, i.e. the operating pressure and/or temperature is reduced.
d. It is permissible to block off a relief valve only when the equipment it is protecting is not in operations.
47. Why would you not use cast iron material in the majority of cases in oil refinery or chemical plant applications?
a. The possibility of embrittlement when handling strong caustic solutions.
b. Its lack of ductility and its sensitivity to thermal and mechanical shock restricts its use.
c. The possibility of stress corrosion cracking when exposed to acids or wet H2S.
d. The possibility of stress corrosion cracking if exposed to chlorides in H2O>50 ppm.
48. If you expose copper and copper alloys to ammonia, what would this possibly cause?
b. stress corrosion cracking
c. hydrogen attack
49. You have a fluid that does not operate at high pressure. The fluid is not toxic. The fluid is not flammable. Exposure to the fluid will not cause damage to human tissue. The design gage pressure is 120 psi and the operating temperature is 1000F. The owner requires metal piping to be used and he does not designate the category. No cyclic problems will occur. What category fluid service would you design?
a. Normal fluid service
b. Category D fluid service
c. Category M fluid service
d. High pressure fluid service
50. In elevated temperature service any condition of pressure and temperature under which the design conditions are not exceeded is known as the:
a. Operating conditions
b. Design condition
c. Extent of the excursions
d. Service life
51. In elevated temperature service a condition under which pressure or temperature or both, exceed the design conditions is known as:
a. A design condition
b. An operating condition
c. An excursion
d. A duration
52. In elevated temperature service a condition under which pressure or temperature or both, exceed the design conditions is known as:
a. Estimated life
b. Service life
c. Equivalent life
d. Excursion life
53. The Inspector finds that ERW (electric resistance weld) pipe is used in a piping system. What longitudinal joint factor (Ej) would be used to calculate the required thickness for pressure?
54. The joint factor cannot be increased by additional examination on which of the following longitudinal pipe joint:
a. Electric fusion weld, single butt weld, straight or spiral, without filler metal
b. Electric fusion weld, double butt weld, straight or spiral
c. Electric fusing weld, single butt weld, straight or spiral with filler metal
d. Electric resistance weld, straight or spiral
55. A NPS 10 pipe made from ASTM A106 Grade B carbon steel is to be checked for minimum thickness ™. The pipe operated at 900°F. The existing thickness is 0.29”. Determine the coefficient Y.
56. A NPS 10 pipe made from ASTM A53 Grade B carbon steel is to be checked for thickness (t). The pipe operates at 975°F. The existing thickness is .29”. Determine the coefficient Y.
57. “S” is defined as the stress value for material from Table A-1 of ASME B31.3. Pick the value of “S” when the material is ASTM A335 Grade P9 and the temperature is 950°F.
a. 11400 psi
b. 10600 psi
c. 7400 psi
d. 20000 psi
58. An NPS 12 seamless pipe made from ASTM A53 Grade B material operates at 600 psi and 600°F. Calculate the pressure design thickness for these conditions.
59. An NPS 12 (12.75” o.d.) seamless pipe made from ASTM A-53 Grade B material operates at 600 psi and 600°F. The conditions require that a corrosion allowance of 0.125” be maintained. Calculate the minimum required thickness for these conditions.
60. An NPS 4 (4.5” o.d.) seamless pipe made from ASTM A-106 Grade A material operates at 300 psi and 400°F. The pipe must cross a small ditch and it must be capable of supporting itself without any visible sag. A piping Engineer states that the pipe must be at least 0.25” thick just to support itself and the liquid product. He also states that a 0.10” corrosion allowance must be included. Calculate the thickness required for the pipe.
61. A blank is required between two NPS 8,150 pound class flanges. The maximum pressure in the system is 285 psi at 100°F. A corrosion allowance of 0.10” is required. The inside diameter of the gasket surface is 8.25”. The blank is ASTM A-285 Grade C material. Calculate the thickness required for the blank.
62. Which of the below may only be used for category D fluid service?
a. ASTM A-333 Grade 6
b. API 5L Grade X46
c. ASTM A-106 Grade B
d. ASTM A-53 Grade F
63. What is the minimum thickness of a blank that is made from A516-60 material (seamless) and is 17.375” I.D.? The pressure is 630 psi at 600°F. Corrosive product will be on both sides of the blank, and the specified corrosion allowance is 1/8”.
64. Per B31.3, a piping designer must have _______ years of experience if she has a bachelor’s degree in engineering?
d. Not specified
65. Using the given formula, calculate the design pressure of a 0.397” replacement pipe (measured thickness) with the following information:
i. Material: A672 B70 Class 13
ii. Pressure and temperature: 753 psi @ 300°F
iii. Diameter: NPS 16
iv. Corrosion allowance: 1/16”
P = ( )D 2SE t − c
a. 1000 psi
b. 949 psi
c. 942 psi
d. 800 psi
66. What is the design pressure allowed on a replacement A-135-A ERW pipe that is NPS 6 (6.625”), and is installed in a system operating at 7000F? The pipe is Sch.80, and the engineering specifications require a 1/16” erosion allowance to be maintained. P = ( )D2SE t − c
a. 1596 psi
b. 1167 psi
c. 1367 psi
d. 1800 psi
67. What schedule of seamless pipe will be required if a seamless replacement piece is ordered for a piping circuit with the following conditions:
i. Material : A-106 Grade B
ii. Pressure and temperature: 770 psi @ 800°F
iii. Diameter: NPS 18
iv. Corrosion allowance: 1/8”
a. Sch. 40
b. Sch. 60
c. Sch. 80
d. Sch. 140
68. An A 381 Y 35 pipe is 1.0” thick and is installed in a system operating at 150 psi. A replacement pipe will be ordered, and will be the same material (not normalized or quenched/tempered). If the design minimum temperature is 400°F and the nominal pressure stress is 10,000 psi, what temperature can this material be operated at without impact testing?