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Here you can take the Free ASME BPVC Sec VIII–Div-1 Exam Practice Test with the Latest BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1 Questions and Answers

1.

All in-service pressure vessels in the petrochemical industry must:

 
 
 
 

2.

When a category A butt weld in a vessel head is designed with a joint efficiency permitted by UW-12(a), which of the following designations may be applied to this weld?

 
 
 
 

3.

All in-service pressure relief devices in the petrochemical industry must:

 
 
 
 

4.

Which of the following welded joints shall be examined radiographically for their full length?

 
 
 
 

5.

The inspection plan for a pressure vessel should be developed by:

 
 
 
 

6.

The inspection plan for a pressure relief device should be developed by:

 
 
 
 

7.

What is the maximum allowable joint efficiency for a Category D Type No? (2) joint with spot radiographic examination?

 
 
 
 

8.

When developing a vessel’s inspection plan, who should identify the specific damage mechanisms and their locations?

 
 
 
 

9.

Who is responsible for assuring that a new pressure vessel complies with all the applicable requirements of ASME Section VIII Division 1, and through proper certification, that all work done by others also complies?

 
 
 
 

10.

Who’s input is required when developing an inspection plan for a vessel that operates at an elevated temperature (above 750 F)?

 
 
 
 

11.

Which of the following is a Category D welded joint in a pressure vessel?

 
 
 
 

12.

Which of the following is not required in a pressure vessel’s Inspection Plan?

 
 
 
 

13.

What is the correct category for longitudinal-welded and spiral-welded joints within the main shell of a pressure vessel?

 
 
 
 

14.

In the RBI process, what are the two primary factors used to determine risk?

 
 
 
 

15.

When a pressure vessel weld joint is tapered, what is the required transition, where L is the required length of taper and Y is the offset between adjacent surfaces of abutting sections?

 
 
 
 

16.

Who is responsible to decide whether an RBI assessment will be used to determine inspection intervals for a pressure vessel?

 
 
 
 

17.

What type of materials shall be used for non-pressure parts which are welded to a pressure vessel?

 
 
 
 

18.

Which of the following is not a significant factor in an RBI assessment of a pressure vessel?

 
 
 
 

19.

What is the maximum thickness at welded joints for carbon (P-No. 1) steels that post-weld heat treatment is not required for pressure vessels that are subject to direct firing?

 
 
 
 

20.

During an RBI assessment of a pressure vessel, which of the following is not a significant factor that is considered in the analysis of the Consequence of Failure

 
 
 
 

21.

What examination is required when pressure vessels are to contain lethal substances, either liquid or gaseous, for all ERW pipes or tubes to be used as a shell or nozzle?

 
 
 
 

22.

All RBI assessments must be:

 
 
 
 

23.

At a welded joint in a casting, what is the appropriate factor to be applied to the allowable stress value for the cast material?

 
 
 
 

24.

An RBI assessment is used to determine the interval for the internal inspection. In which of the following situations does the assessment not have to be repeated?

 
 
 
 

25.

What type of construction was used for a vessel that was marked with the letter P directly under the Code Symbol?

 
 
 
 

26.

Which of the following loadings are mandatory in designing a pressure vessel?

 
 
 
 

27.

Which of the following is not a requirement prior to performing an internal vessel inspection?

 
 
 
 

28.

A hydrostatically tested pressure vessel is made from P-No. 1, Group 1 material with a design temperature of 350 F, where thermal/mechanical shock and cyclic loading are not factors. Which of the following would be exempt from impact testing under this design?

 
 
 
 

29.

Who is responsible to perform the internal inspection on a pressure vessel?

 
 
 
 

30.

How is the minimum metal temperature determined for pressure vessel design, not including the exceptions permitted by ASME Section VIII, Division 1?

 
 
 
 

31.

Prior to the internal inspection:

 
 
 
 

32.

Which of the following classes of vessels are not included in the scope of ASME Sec. VIII Div. 1?

 
 
 
 

33.

Who is responsible to decide whether removable internals (e.g. trays) need to be replaced?

 
 
 
 

34.

Which of the following codes is applicable to pressure vessel materials that are subject to stress due to pressure?

 
 
 
 

35.

Who is responsible to determine whether process deposits should be removed prior to the internal inspection?

 
 
 
 

36.

Which of the following describes the needed surface preparation before performing an internal inspection?

 
 
 
 

37.

Where are the requirements found for welding materials used for new pressure vessel production?

 
 
 
 

38.

An internal inspection is being conducted on a refractory-lined vessel. How much refractory should be removed to check the vessel’s external surface condition?

 
 
 
 

39.

What is the minimum allowable plate under tolerance for new pressure vessels that may be used at the full design pressure for the thickness ordered?

 
 
 
 

40.

Who is responsible to perform the on-stream inspection of a pressure vessel?

 
 
 
 

41.

What do the dimensional symbols used in all design formulas throughout ASME Section VIII, Division 1, represent?

 
 
 
 

42.

Who is responsible to perform the external inspection of a pressure vessel?

 
 
 
 

43.

Personnel performing the external inspection must:

 
 
 
 

44.

During the external inspection extra attention should be given to:

 
 
 
 

45.

Weep-holes in repads should:

 
 
 
 

46.

The inspector should consult with the CS when:

 
 
 
 

47.

Who must assure that personnel performing thickness readings are trained and qualified?

 
 
 
 

48.

CUI is an inspection concern for insulated carbon steel vessels that operate between:

 
 
 
 

49.

CUI is an inspection concern for insulated austenitic stainless steel vessels that operate between:

 
 
 
 

50.

CUI is an inspection concern for insulated vessels that operate at 500ºF and:

 
 
 
 

51.

CUI of austenitic stainless steel vessels:

 
 
 
 

52.

Which of the following insulated vessels is most likely to experience CUI?

 
 
 
 

53.

An external inspection is being conducted on an insulated vessel. How much insulation should be removed to check the vessel’s external surface condition?

 
 
 
 

54.

When thickness readings are due, what is the minimum number of thickness readings that should be taken during an internal inspection?

 
 
 
 

55.

A minimum number of CMLs on a vessel are acceptable when:

 
 
 
 

56.

CMLs should always be:

 
 
 
 

57.

The number of CMLs can be eliminated or reduced if:

 
 
 
 

58.

Who should be consulted, if CMLs on a vessel is eliminated?

 
 
 
 

59.

Who should be consulted, if CMLs on a vessel are substantially reduced?

 
 
 
 

60.

Examiners performing UT flaw detection on welds on an in-service vessel should be qualified to:

 
 
 
 

61.

Which of the following forms of degradation are most easily missed when performing a visual examination?

 
 
 
 

62.

What is the preferred examination technique for determining the nozzle wall thickness of a 60″ I.D. vessel that has localized thinning?

 
 
 
 

63.

What is the preferred examination technique for determining the nozzle wall thickness of a 6 NPS nozzle that has localized thinning?

 
 
 
 

64.

Thickness readings are taken using UT. At what temperature should special procedures be used in order to ensure accurate readings?

 
 
 
 

65.

A pressure test is normally conducted after all:

 
 
 
 

66.

A pressure test shall be conducted after:

 
 
 
 

67.

A nozzle has been added to a vessel. Instead of pressure testing the entire vessel, just the nozzle will be pressure tested (temporary cap welded on the inside of the vessel). The substitution of a component pressure test instead of testing the entire vessel requires the approval of:

 
 
 
 

68.

A major alteration has been completed on a vessel that was built to ASME Section VIII 1990 edition. A hydro test will be conducted. What is the recommended test pressure?

 
 
 
 

69.

(OB) A major alteration has been completed on a vessel that was built to ASME Section VIII 2004 edition. A hydro test will be conducted. What is the recommended test pressure?

 
 
 
 

70.

(OB) A hydro test is conducted on an in-service exchanger shell to check for roll leaks. What is the recommended test pressure?

 
 
 
 

71.

A hydro test is conducted on an in-service vessel after a major repair. The vessel MAWP is 100 psig and the test pressure is 150 psig. The close visual examination should be conducted at what pressure?

 
 
 
 

72.

A hydro test is being conducted on a vessel. The relief device is not removed or blinded. What other option can be used to keep the relief device from popping?

 
 
 
 

73.

After an alteration, a hydro test is conducted on an austenitic SS vessel that is 0.5″ thick. The vessel was designed for ASME Section VIII 2002 edition. Which of the following is not a specified requirement?

 
 
 
 

74.

A hydro test is conducted on an austenitic SS vessel. What is the maximum allowed content of chloride in the hydro test water?

 
 
 
 

75.

Brittle fractures usually occured:

 
 
 
 

76.

Which of the following materials is most prone to temper embrittlement?

 
 
 
 

77.

A hydro test is performed on an existing vessel following the replacement of a shell course. The vessel is 1-1/2″ thick. What is the minimum allowed shell temperature during the test?

 
 
 
 

78.

A hydro test is performed on an existing vessel following the replacement of a shell course. The vessel is 2-1/2″ thick. What is the minimum allowed shell temperature during the test?

 
 
 
 

79.

NDE is substituted for a pressure test on an in-service vessel. Who must approve this substitution?

 
 
 
 

80.

Per API 510, during repairs and alterations, the inspector shall verify that the new materials being used are correct. What is the minimum amount of verification that the inspector shall perform?

 
 
 
 

81.

What document provides additional guidance about material verification?

 
 
 
 

82.

An existing vessel component fails. Analysis of the failure determines that an incorrect material was inadvertently substituted during fabrication. Who should determine whether other components should be checked for correct metallurgy?

 
 
 
 

83.

During an in-service inspection, a crack-like flaw was discovered in a weld. This imperfection must be:

 
 
 
 

84.

During an in-service inspection, preferential corrosion was discovered in a weld.This imperfection must be:

 
 
 
 

85.

Flange leaks in certain fluids can cause:

 
 
 
 

86.

Flange bolts are unacceptable if the bolt threads do not extend:

 
 
 
 

87.

Additional guidance on the evaluation of flanged joints can be found in:

 
 
 
 

88.

All NDE equipment used in petrochemical facilities must:

 
 
 
 

Question 1 of 88

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In This Practice Test We are covering all the topics:

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  • Opening Attachment Weld Sizing
  • Nozzle Reinforcement

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