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Here You can Take A Free ASME Section IX Exam Practice Test, With Latest BPVC Section IX – Welding, Brazing & Fusing Qualifications Questions and Answers

1.

The records of procedure, welder, and welding operator qualification must be available to the ______ .

 
 
 
 

2.

Each _________ shall conduct the tests required by Section IX to qualify the WPSs used during the construction, alteration, or repair.

 
 
 
 

3.

The PQR must list:

 
 
 
 

4.

The WPS lists:

 
 
 
 

5.

The purpose of the WPS and PQR is to determine that:

 
 
 
 

6.

Charpy V-notch tests are performed to determine a weldment’s _____.

 
 
 
 

7.

In general, qualification on groove welds also qualifies a welder to make:

 
 
 
 

8.

A welder qualifying by making a groove weld-on pipe with an O.D. of 3/4″ in the 5G position is qualified to weld groove welds in:

 
 
 
 

9.

A welder qualifying with plate fillet welds in the 3F and 4F positions is qualified to weld groove welds in the plate in the ______ positions.

 
 
 
 

10.

A welder qualifying with a groove weld in the plate in the 4G position is qualified to weld groove welds in plate and pipe over 24″ O.D. in at least _____ the positions.

 
 
 
 

11.

The basic purpose of testing a welder is to establish the welder’s ___

 
 
 
 

12.

For the SAW process, ___ is an essential variable for the WPS.

 
 
 
 

13.

For the SMAW process, _____ is an essential variable for the WPS.

 
 
 
 

14.

The ______ must certify the PQR as accurate.

 
 
 
 

15.

A PQR must describe

 
 
 
 

16.

A WPS must describe:

 
 
 
 

17.

A welder making a groove weld using the SAW process on P1 materials may be qualified using radiography.

 
 

18.

When a tensile specimen breaks in the base metal outside of the weld or fusion line, the strength recorded may be at most _____ below the specified tensile and be accepted.

 
 
 
 

19.

Guided-bend specimens shall have no open defects in the weld or heat affected zone exceeding _____ measured in any direction on the convex surface of the specimen after bending.

 
 
 
 

20.

When using radiographs to qualify welders, the acceptance standards used are found in?

 
 
 
 

21.

The record of a welder’s performance test is called a ___

 
 
 
 

22.

If a welder qualified with the SMAW process on Jan. 1, 1994, and lastly welded with SMAW on March 15, 1994, would he still be qualified on October 7, 1994?

 
 

23.

A welder qualifying with a groove weld welded from both sides is qualified to weld ___

 
 
 
 

24.

Immediate retests of welders’ qualifications coupons

 
 
 
 

25.

Welder performance qualification records must describe all ___ the variables specified.

 
 
 
 

26.

Ferrous weld metal chemical composition (undiluted) may be designated using

 
 
 
 

27.

Welding electrodes are grouped in Section IX by

 
 
 
 

28.

A welder qualifying by welding P-No. 21 to P-No. 21 is qualified to weld

 
 
 
 

29.

“P” numbers are used to designate groups of

 
 
 
 

30.

A welder depositing 1/2″ of weld metal with the SMAW process is qualified to deposit up to ___ of weld metal.

 
 
 
 

31.

May an FCAW welder qualified using UT, be used to weld in production?

 
 
 
 

32.

A welding electrode has the marking E-6010. The “1” marking indicates:

 
 
 
 

33.

Who is responsible for the qualification of welding procedures, welders, and welding operators?

 
 
 
 

34.

May a GTAW welder be qualified by radiography, in lieu of bend tests? The test coupon will be P-22 material and the production welds will be P-22 also.

 
 
 
 

35.

May a welder who is qualified using a double-groove weld, make a single V-groove weld without backing?

 
 
 
 

36.

A welder has been tested in the 6-G position, using an E-7018 F-4 electrode, on a 6 insch 160 (.718 nom) SA 106B pipe. Is this welder qualified to weld a 2″ 300# ANSI schedule 80 bore flange to a 2″ schedule 80 SA 106 B nozzle neck?

 
 
 
 

37.

What is the basic difference between gas metal arc welding and gas tungsten arc welding processes?

 
 
 
 

38.

May a welder who qualified in the 2G position on 1/4 inch thick plate, weld a 1 inch outside diameter groove weld in the pipe, 1/4 inch thick in the horizontal position without requalification?

 
 
 
 

39.

Each welder must be assigned ___

 
 
 
 

40.

For welder qualification with the SMAW process ___ is an essential variable.

 
 
 
 

41.

A nonessential variable must be documented on:

 
 
 
 

42.

Is a welding procedure qualified under the 1965 ASME Code Section IX still applicable?

 
 
 
 

43.

You are reviewing a WPQ (QW-484) for welder testing in the 2-G position; on SA-53 grade B pipe (TS-60,000 psi). The test results indicate the following:
#1 Tensile developed 51,000 psi, broke in the weld
#2 Tensile developed 56,900 psi, broke in base metal
#1 Transverse root bend satisfactorily
#2 Transverse face bend satisfactorily
Will these tests qualify the welder?

 
 
 
 

44.

Three arc welding processes are:

 
 
 
 

45.

May a GMAW, short circuit transfer, welding procedure be qualified using real-time ultrasonics?

 
 
 
 

46.

What is the number of transverse guided bend tests required for Performance Qualification in a 6G position?

 
 
 
 

47.

What ASME Code Section has welding electrode storage requirements?

 
 
 
 

48.

What positions are necessary to qualify a welder for all position pipe welding?

 
 
 
 

49.

The test that determines the ultimate strength of groove-weld joints is a:

 
 
 
 

50.

A repair organization has a WPS which states it is qualified for P-8 to P-8 material welded with either E308, E308L, E309, E316, electrodes (SMAW process). The PQR, supporting this WPS, states the weld test coupons were SA-240 Type 304L material, welded with E308 electrodes. Is the WPS properly qualified for the base material listed?

 
 
 
 

51.

The procedure qualification test is used to determine:

 
 
 
 

52.

A variable that, when changed will cause a change in the mechanical properties of the weldment is called a:

 
 
 
 

53.

A welder may deviate from the parameters specified in a WPS if they are a nonessential variable. (True or False)

 
 

54.

Name two defects that would cause visual rejection of a welder’s test pipe or plate?

 
 
 
 

55.

In performance qualification of pipe welds to ASME Section IX, which positions require more than two guided bend specimens for qualification?

 
 
 
 

56.

Applicable essential variables must be documented on which of the following?

 
 
 
 

57.

Which of the following is a covered electrode?

 
 
 
 

58.

A welder qualified by welding in the 5G position is qualified for what position on the plate?

 
 
 
 

59.

What are the primary classifications of guided-bend tests permitted by the Code?

 
 
 
 

60.

A welder was qualified with a P-1 test coupon using SMAW E7018 electrodes. May the welder weld P-4 material using E8028 electrodes in production? (Assume the P-4 procedure using E8028 electrodes has been qualified.)

 
 
 
 

61.

What are the various positions in which a welder may qualify for plate groove welds?

 
 
 
 

62.

Welders can be qualified by radiograph when using P 6X materials?

 
 

63.

The purpose of a WPS and PQR is to determine if a welder has the skill necessary to make sound production welds.

 
 

64.

Unless notch-toughness is a consideration, a qualification in any position qualifies a welding procedure for all positions.

 
 

65.

A groove weld bend test reveals a linear indication on the face of the bending surface that measures exactly 1/8″ long. No other indications are seen. Does this coupon pass or fail?

 
 

66.

Tension tests may be used in lieu of bend tests to qualify welders or welding operators.

 
 

67.

A WPS must only address essential and, if applicable, supplementary essential variables.

 
 

68.

The data recorded on a PQR (non-editorial) may be changed provided:

 
 
 
 

69.

A non-essential variable may be changed without re-qualification because:

 
 
 
 

70.

When using Macro-examination of fillet weld tests, the weld and the HAZ must not reveal cracks when magnified at:

 
 
 
 

71.

A change in a supplementary essential variable requires requalification when notch-toughness is a consideration.

 
 

72.

It is permissible to sub-contract welding of coupons as well as other work to prepare coupons.

 
 

73.

Variable QW 402.4 for SMAW procedure qualification is a variable

 
 
 
 

74.

Variable QW 404.24 for SAW procedure qualification is an ____variable

 
 
 
 

75.

Each manufacturer must certify the PQR (by signature) indicating that the information given is true and correct.

 
 

76.

Welder variable QW- 405.1 (for welders qualifying with the SMAW process) is a ____variable.

 
 
 
 

77.

The purpose of a WPS and PQR is to determine if a proposed weldment to be used in construction is capable of providing the required properties for the intended application.

 
 

78.

A welding procedure must be qualified with impact tests only when required by the applicable construction code, such as ASME VIII Div. 1.

 
 

79.

Groove weld coupons shall be tested by macro-examination when qualifying a welding procedure.

 
 

80.

A WPS must address all applicable non-essential variables.

 
 

81.

A qualification in a 4G position qualifies a welder for all groove weld positions.

 
 

82.

For P-11 materials, weld grooves for thicknesses shall be prepared by thermal processes, when such processes are to be employed during fabrication.

 
 
 
 

83.

Each manufacturer or contractor is responsible for the welding or brazing is done by his organization. Whenever these words are used in Section IX, they shall include:

 
 
 
 

84.

Macro examination of an etched fillet weld section for performance qualification is acceptable if the examination shows:

 
 
 
 

85.

A welder qualified for SMAW using an E7018 electrode is also qualified to weld with:

 
 
 
 
 

86.

Notch-toughness requirements are mandatory

 
 
 
 
 

87.

What period of inactivity from a given welding process requires the welder to requalify in that process?

 
 
 
 

88.

What is the maximum defect permitted on the convex surface of a welder qualification bend test after bending, except for corner cracks and corrosion-resistant weld overlay?

 
 
 
 

89.

A welder is qualified to weld all thicknesses of material when

 
 
 
 

90.

The maximum preheats temperature decrease allowed without requalification of a GMAW groove weld procedure is:

 
 
 
 

91.

A welder qualified to weld in the 2G position on pipe would have to be qualified in which of the additional positions to qualify for all position groove welding on the pipe?

 
 
 
 

92.

Under which of the following conditions can a welder be qualified during production work?

 
 
 
 

93.

Groove weld tests may be used for the qualification of welders. Which of the following shall be used for evaluation?

 
 
 
 

94.

Reduced-section tensile test specimens conforming to QW-462.1 (b) may be used on all thicknesses of pipe having an outside diameter greater than:

 
 
 
 

95.

A change in a non-essential variable requires re-certification of the PQR.

 
 

96.

A stud welding procedure must be requalified if there is a deviation of plus or minus ____ seconds in the arc timing.

 
 
 
 

Question 1 of 96

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